Composite fabrication practice

Teacher

Sipalin Nayak

Category

Skill Courses

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Course Name: Composite Fabrication Practice

Course Code: 2-2-0

Objective

  • Learn design of a composite material and design a system using the composite.
  • To test the composite and control quality.

Learning Outcomes

  • Students will get familiarized with the concept, classification and application of Composite.
  • Students will be able to do part design of composites using 3DExperience Platform
  • Students will be able to design a composite using Materials Studio.
  • The students will know how to test a composite and control quality.

Course Syllabus

1 Monitoring material property variations over time
2 Define minimum standards for aerospace grade fiber, resin, fabric/braid
3 Define minimum standards for aerospace prepreg – Material qualification, material specification, process control document
4 Factors affecting Quality of Composites made by hand lay-up
5 Factors affecting fabrication factors, stacking sequence, fiber volume fraction, cure
6 Material selection criteria for new generation aircraft
7 Structural Requirements for Certification,
8 Material Qualification Procedures, Material Property Development
9 Material Screening and Selection,
10 Material and Process Specification Development
11 Material and Process Control,QCs for Composite Part Manufacturing,Material Acceptance
12 Mechanical test of laminates and sandwiches
13 Test for adhesives and sealants
14 Chemical and physical tests for material composition
15 Thermal analysis for composite materials
16 Aging tests by chemical aging
17 Thermal and humidity aging
18 Radiation aging test
19 Reappear test, fire and smoke test
20 Non destructive test, Ultrasonic Phased Array test,2D X-Ray test on field

Session Plan

Session 1

Monitoring material property variations over time

Resource

Video

Session 2

Define minimum standards for aerospace grade fiber, resin, fabric/braid

Resource

Video

Session 3

Define minimum standards for aerospace prepreg – Material qualification, material specification, process control document

Resource

Video

Session 4

Factors affecting Quality of Composites made by hand lay-up

Resource

Video

Session 5

Factors affecting fabrication factors, stacking sequence, fiber volume fraction, cure

Resource

Session 6

Material selection criteria for new generation aircraft

Resource

Video

Session 7

Structural Requirements for Certification

Resource

Session 8

Material Qualification Procedures, Material Property Development

Resource

Session 9

Material Screening and Selection

Resource

Video

Session 10

Material and Process Specification Development

Resource

Session 11

Material and Process Control, QCs for Composite Part Manufacturing, Material Acceptance

Resource

Session 12

Mechanical test of laminates and sandwiches

Resource

Video

Session 13

Test for adhesives and sealants

Resource

Session 14

Chemical and physical tests for material composition

Resource

Session 15

Thermal analysis for composite materials

Resource

Video

Session 16

Aging tests by chemical aging

Resource

Video

Session 17

Thermal and humidity aging

Resource

Session 18

Radiation aging test

Resource

Session 19

Reappear test, fire and smoke test

Resource

Session 20

Non destructive test, Ultrasonic Phased Array test, 2D X-Ray test on field

Resource

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