Dairy Plant Management
Teacher
Dr. Vivek Kumar
Category
Core Courses
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Course Name : Dairy Plant Management
Code(Credit) : CUTM1165(1-0-1)
Course Objectives
- Understand production management
- Knowledge about plant operation and human resource management
- Imparting knowledge about food hygiene and safety hazards
Learning Outcomes
- Able to define management, production planning and control
- Learning about energy conservation, auditing, financial and managerial efficiency
- Will be able to know about safety hazards, prevention and breakdown maintenance, and food hygiene.
Course Syllabus
Module I
- Production Management: Definition, Function and structure of Production
- Efficiency of plant operation: product accounting, setting up norms for operational and processing losses for quantity, fat and SNF, monitoring efficiency.
Project
- Flow process charts of different milk products.
Module II
- Plant Operations: Energy conservation and Auditing, Product and process control, Control charts, Process Sigma, Efficiency factors losses, Financial and Managerial efficiency.
- Provision for Industrial Legislation in India, particularly in dairy industry, Factory Act & Regulations.
Project
- Identification of steps of material losses on dairy plants.
Module III
- Human Resource Management: Personnel Management, Manpower planning, recruitment, training, transfer, promotions policies, Job specifications, Job evaluation, Job enhancement, Job enrichment
- MBO, working conditions.
- Safety hazards: hazards prevention,
- Security for plant machinery and the employees, Plant Maintenance.
Project
- Identification of hazardous processes and equipment, safety and precautions.
Module IV
- Prevention & Break-down maintenance: Spare parts inventory, tools & lubricants, etc.
- Food hygiene: personnel hygiene, plant hygiene, water quality, etc.
Project
- Identification and uses of common lubricants.
Suggested Readings
- Tufail Ahmed: Dairy plant engineering & management
- David, J. 2007. Contemporary Trends in Dairy Plant Management. Gyan Books Pvt. Ltd., Delhi
- Kumar, H.D. 1998. Environmental Pollution and Waste Management. MD Publ. Pvt. Ltd., New Delhi.
- Maliwal, G.L. 2007. Hand book of Environmental Management. Agrotech Publ. Academy, India.
- Warner, J. N. 1976. Principles of Dairy Processing. John Wiley Publ., New York.
Session Plan
Session 1
Production Management: Definition, Function and structure of Production
Session 2
Efficiency of plant operation: product accounting, setting up norms for operational and processing losses for quantity, fat and SNF, monitoring efficiency.
Session 3
Project
- Flow process charts of different milk products.
Session 4
Plant Operations: Energy conservation and Auditing, Product and process control, Control charts, Process Sigma, Efficiency factors losses, Financial and Managerial efficiency.
Session 5
Provision for Industrial Legislation in India, particularly in dairy industry, Factory Act & Regulations.
Session 6
Project
- Identification of steps of material losses on dairy plants.
Session 7
Human Resource Management: Personnel Management, Manpower planning, recruitment, training, transfer, promotions policies, Job specifications, Job evaluation, Job enhancement, Job enrichment.
Session 9
Security for plant machinery and the employees, Plant Maintenance.
9 Security for plant machinery and the employees, Plant Maintenance
Session 10
Project
Identification of hazardous processes and equipment, safety and precautions.
Session 11
Prevention & Break-down maintenance: Spare parts inventory, tools & lubricants, etc.
Session 12
Food hygiene: personnel hygiene, plant hygiene, water quality
12 Food hygiene personnel hygiene, plant hygiene, water quality.
Session 13
Project
Identification and uses of common lubricants.
Case Studies
Case Studies
Our Main Teachers
Dr. Vivek Kumar is currently working as an Assistant Professor in the Department of Agricultural Engineering, School of Agricultural and Bioengineering, Centurion University of Technology and Management, Paralakhemundi Campus, Odisha. He obtained his Ph.D. degree from IIT Kharagpur in the field of Food Process Engineering. He has more than 10 years of research/teaching experience and […]