Domain Track: Automobile Engineering

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Manas Ranjan Padhi

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Domain Title: Automobile Engineering

Track Total Credits ( 7-7-10)

Courses Division:

1. Introduction to Automobile Engineering (2-1-0)

2. Subsystems of Automobile (3-2-0)

3. Electric Vehicles (2-1-0)

4. Maintenance of Automobile (0-3-0)

5. Project (0-0-6)

6. Internship (0-0-4)

Domain Track Objectives:
1. To familiarise the students with different systems and subsystems of automobile.
2. To teach basic skill in maintenance of different types of automobiles.
3. To know the operation and maintenance of electric vehicle.

Domain Track Learning Outcomes:
1. Students will gain knowledge about the construction and working of different systems and subsystems of automobile.
2. They will be able to disassemble and assemble major aggregates of the automobile
3. Students will be able to do vehicle trouble shooting.

Domain Syllabus:
Course 1: Introduction to Automobile Engineering (2-1-0) 33 hours

Module I

Automobile Architecture:

1.1 Definition and Classification of Automobiles.

1.2 Major Units of the Automobile.

1.3 Types of Automobile Layouts.

1.4 Automobile Chassis Types and Components.

1.5 Automobile Body Types and Components.

1.6 Automobile Safety Parameters.

Module II

Engine:

1.7 Classification of Engine.

1.8 Engine Nomenclature.

1.9 Components of Engine.

1.10 Valve Timing Diagram of SI & CI Engines.

1.11 Variable Valve Timing.

1.12 Working Principles of Modern Engine Combustion Technologies (CRDI, GDI, HCCI, Dual Fuel Engine, Stratified Charge Engine.

Practice

1.13 Valve Timing Diagram of SI Engine.

1.14 Valve Timing Diagram of CI Engine.

Module III

Carburetion:

1.15 Air-Fuel Ratio.

1.16 Mixture Requirements for Different Load Conditions.

1.17 Factors Affecting Carburetion, Principle of Carburetion.

1.18 Limitations of Simple Carburettor.

1.19 Additional Systems in Carburettor.

1.20 Concept of Electronic Carburettor.

Practice

1.21 Model Study of a Solex Carburettor.

Module IV

Fuel Injection:

1.22 Classification of Injection Systems.

1.23 Fuel Feed Pump.

1.24 Injection Pump.

1.25 Injection Pump Governor.

1.26 Fuel Injector and Nozzle.

1.27 Electronic Injection Systems.

1.28 Multi-Point Fuel Injection (MPFI) System.

1.29 Direct And Indirect Fuel Injection.

Practice

1.30 Study of Fuel Injection System of a Diesel Engine.

Module V

Transmission System:

1.31 Layout of Power Flow from Engine to Wheels.

1.32 Brief Construction and Working Principles of - Clutch, Transmissions, Propeller Shaft, Final Drive and Differential, Front and Rear Axles.

Practice

1.33 Study of Transmission System of Automobile.

1.34 Model Study of Differential of Automobile.

 

Module VI

Cooling and Lubrication System:

1.35 Direct Air Cooled and Indirect Liquid Cooled Cooling Systems.

1.36 Types and Components of Liquid Cooled Cooling System.

1.37 Engine Coolant and Antifreeze Solution.

1.38 Desired Properties of Lubricants.

1.39 Classification, Construction, Working Principles and Components of Various Types of Lubricating Systems.

Practice

1.40 Model Study of Air Cooling System.

1.41 Model Study of Liquid Cooling System.

 

Module VII

Super Charging &Turbo Charging:

1.42 Naturally Aspirated and Forced Induction Engine.

1.43 Effect of Forced Induction.

1.44 Method of Supercharging, Types of Super Chargers.

1.45 Basic Principle and Method of Turbo Charging, Types of Turbo Charging.

1.46 Concept of Variable Geometry Turbocharging.

Practice

1.47 Study of Working Model of Supercharger.

1.48 Study of Working Model of Turbocharger.

 

Text Books

  1. Gupta R. B., Automobile Engineering, Satya Prakashan, New Delhi.
  2. Giri N. K., Automobile Technology, Khanna Publishers.

References

  1. Gupta H. N., Fundamentals of Internal Combustion Engines, PHI Learning.

 Course 2: Subsystems of Automobile (3-2-0) 55 hours

Module I

Engine Emissions:

2.1 Sources of Air Pollution from Automobiles and Their Control

2.2 Crank Case Emission Control System

2.3 Evaporative Emission Control System

2.4 Exhaust Emission Control System: Air Injection, EGR, Catalytic Converters, Selective Catalytic Reduction (SCR) Technology

2.5 EURO/Bharat Stage Norms: I, II, III, IV, V And VI, Road Map for Implementation of Bharat Stage Norms In India.

Practice

2.6 Identification of Different Sub-Systems of Automobile.

2.7 Studies of Exhaust Gas Recirculation System (EGR) in KNOW Vehicle.

Module II

Ignition System:

2.8 Effect of Spark Timing on Emission and Ignition Timing Controls

2.9 Drawbacks of Conventional Ignition Systems

2.10 Electronic Ignition Systems (TCI And CDI)

2.11 Engine Cylinder Numbering Scheme and Firing Order of Multi Cylinder Engines.

Practice

2.12 Study of Battery Ignition and Magneto Ignition System.

2.13 Disassembly and Assembly of 6-Cylinder Diesel Engine

Module III

Transmission System:

2.14 Power Transmission in Automobile (Front Wheel Drive, Rear Wheel Drive, Four-Wheel Drive, All-Wheel Drive).

2.15 Clutch System: Key Design Considerations of Clutches, Types of Clutches

2.16 Construction and Working Principle of Single Plate Friction Clutch

2.17 Diaphragm Clutch, Cone Clutch, Centrifugal Clutch.

Gear Box:

2.18 Purpose of Gear Box, Types of Automobile Gear Boxes

2.19 Construction and Working Principle of Sliding Mesh, Constant Mesh, Synchronizer Mechanism and Synchromesh Gear Boxes

2.20 Planetary Gear Mechanism

2.21 Fluid Coupling and Torque Convertor

2.22 Construction and Working Principle of Automatic Transmission

2.23 Construction and Working Principle of Continuously Variable Transmission (CVT) and Automated Manual Transmission (AMT)

Practice

2.24 Study of Single Plate Friction Clutches (Coil Spring Type And Diaphragm Type).

2.25 Study of Synchronizer Mechanism And Synchromesh Gear Box, Continuously Variable Transmission (CVT).

Module IV

Propeller Shaft and Differential:

2.26 Function and Need of Propeller Shaft

2.27 Hotchkiss Drive and Torque Tube Drive

2.28 Construction of Propeller Shaft, Universal/Hooke’s Joints, Slip Joint

2.29 Constructional Features and Working Principle of Differential Mechanism

2.30 Types of Differentials (Locking Type Differential, Limited Slip Differential).

Axles:

2.31 Types of Automotive Axles, Constructional Features

2.32 Types and Working Principle of Front Axles, Lift Axles, Rear Axle, Third Differential in Tandem Axle Vehicles

2.33 Construction and Working Principle of Manual Transaxles and Transfer Cases.

Practice

2.34 Study of Propeller Shaft, Universal Joints, Slip Joints, Centre Bearing.

2.35 Study of Front Axle System.

2.36 Study of Rear Axle System Including Differential Mechanism.

2.37 Disassembly and Assembly of Manual Transaxle of Front Wheel Drive Car.

Module V

Steering System:

2.38 Purpose of Steering System

2.39 Components of Steering System

2.40 Steering Geometry (Castor, Camber, Toe-In, Toe-Out, King Pin Inclination)

2.41 Types of Steering Gear Boxes and their Construction and Working Principles

2.42 Hydraulic and Electrically Power Assisted Steering Systems.

Braking System:

2.43 Requirement and Key Design Parameters of Braking System

2.44 Classification and Types of Braking Systems, Mechanical Brake, Hydraulic Brake, Air Brake, Vacuum Brake, Disc Brake. Construction

2.45 Working Principle and Components of Anti-Lock Braking System (ABS)

Practice

2.46 Study of Steering Gear Box And Hydraulic Power Assisted Steering System.

2.47 Identifying the Different Components and Working Of Drum Brake, Disc Brake, Hydraulic Brake, Air Brake System.

2.48 Study of Anti-Lock Braking System (ABS) In KNOW Vehicle.

Module VI

Auto Electric System:

2.49 Wiring Diagram of Horn Circuit, Lighting Circuit, Cut-Out Circuit

2.50 Voltage and Current Regulator Circuit in Commutator Type Generator

2.51 Combined Three-Unit Regulator Circuit

2.52 Voltage and Current Regulator in Alternating Current Type Generator And Flasher Circuit (Sketch And Description)

2.53 Common Ignition Troubles And Its Remedies

2.54 Basic Electronic Ignition Trouble Shooting Charts

2.55 Spark Plugs: Purpose, Construction and Specifications.

Module VII

Suspension System:

2.56 Purpose and Classification of Suspension Systems

2.57 Sprung and Unsprung Mass

2.58 Major Components of Suspension System

2.59 Description of the Conventional Suspension Systems for Rear and Front Axle. Panhard Rod, Macpherson Strut, Double Wishbone Suspensions

2.60 Description of Independent Suspension System Used In Cars (Coil Spring And Torsion Bars)

2.61 Constructional Features and Working of Air Suspension System

2.62 Anti-Roll Bars

2.63 Constructional Features, Types and Working of Telescopic Shock Absorber.

Practice

2.64 Identification of Different Types of Suspension Systems: Coil Spring, Tension and Telescopic Suspension System.

 

Text Books

  1. Gupta R. B., Automobile Engineering, Satya Prakashan New Delhi
  2. Giri N. K., Automobile Technology, Khanna Publishers

References

  1. Crouse William H and Donald Anglin, Automotive Mechanics, Tata Mcgraw Hill Publications.
  2. Newton K., Steeds W, and Garrett T K, The Motor Vehicle, Butterworth Heinemann

 Course 3: Maintenance of Automobile (0-3-0) 40 hours

Practice

3.1 Safety Precautions in Automobile Maintenance.

3.2 Identification and Functions of Various Tools and Equipments used in Automobile Workshop.

3.3 Disassembling and Assembling of Engine of a Four Wheeler.

3.4 Disassembling and Assembling of Engine of a Two Wheeler.

3.5 Engine Troubleshooting.

3.6 Nomenclature of a Spark Plug and Spark Plug Reading, Testing and Cleaning of Spark Plug.

3.7 Checking and Replenishing Lubricating Oil, Engine Coolant, Power Steering Hydraulic Oil and Wind Screen Wiper Water.

3.8 Overhauling and Servicing of Fuel System including Air Filter.

3.9 Disassembling and Assembling Of Clutch, Clutch Troubles And Remedies.

3.10 Repairing and Adjustment of Brake System.

3.11 Disassembling and Assembling of Propeller Shaft.

3.12 Inspection and Servicing of Gear Box.

3.13 Inspection and Servicing Of CVT.

3.14 Tire Change Operation, Wheel Balancing, Wheel Alignment, Tire Inspection (Tubeless & Tube) and Inflation.

3.15 Overhauling of Suspension System.

3.16 Disassembling and Assembling of Steering System and Adjustment of Drag Link.

3.17 Preparation of Electrical Circuits using Switches and Fuses.

3.18 Checking of Battery Terminal Voltage, Electrolyte Level and Specific Gravity.

3.19 Inspection of Different Electrical Circuits and ECU.

3.20 Checking of Ignition System Circuit & Components.

 

Reference Book:

  1. Training Manual Of Four Wheeler Maintenance (Ashok Leyland)
  2. Training Manual Of Two Wheeler Maintenance (Yamaha)

Course 4: Electric Vehicles (2-1-0) 33 hours

Module I

Introduction to Electric Vehicles:

4.1 Electric Vehicles Advantages and Disadvantages.

4.2 EV Market and Promotion.

4.3 Main Components of Electric Vehicle and Its Functions (Electrical and Mechanical).

Practice:

4.4 Study of Different Components of E-Rickshaw and Assembing Methods.

4.5 Working of Circuits in Controllers with respect to Current and Voltage Rating.

 Module II

Electric Vehicle Drive Trains:

4.6 EV Transmission Configurations.

4.7 Basic Architecture of Electric Drive Trains.

4.8 Single and Multi-Motor Drives.

4.9 In Wheel Drives.

 Module III

Energy Sources:

4.10 Working Principle of Battery.

4.11 Types of Batteries, Lead-Acid Battery, Nickel-Cadmium Battery, Nickel-Metal-Hydride (Nimh) Battery, Lithium Batteries.

4.12 Battery Parameters.

4.13 Fuel Cells.

Practice:

4.14 Maintenance of Lead Acid Batteries.

4.15 Wiring & Harnessing of Battery Circuit.

 Module IV

Electric Motors:

4.16 Classification of Electric Motors.

4.17 DC Motor, Types of DC Motors, Brushless DC Motor.

4.18 AC Motor, Types of AC Motors.

4.19 Induction Motor.

4.20 Synchronous Motor.

4.21 Regenerative Braking.

Practice:

4.22 Study of Different Parts of D.C. Motor and Make Connection.

4.23 Performance Characteristics of a Shunt and Series DC Motor.

4.24 Load Test on Three Phase Induction Motor.

4.25 Speed Control of DC Shunt Motor by Armature and Field Control.

 Module V

Electric Vehicle Maintenance & Safety:

4.26 Maintenance & Trouble Shooting of Different Components of EV.

4.27 High Voltage Electrical Safety, Tool and Equipment Usage, High Voltage Safety Rules, Electrical Isolation.

Practice:

4.28 Maintenance of BLDC Motor.

4.29 Maintenance of Hub Motor.

 Module VI

Design Concept of Electric Vehicle:

4.30 Power and Torque Calculation of Electric Vehicles.

4.31 Sizing of Components.

4.32 Initial Acceleration, Maximum Velocity, Maximum Gradability.

Module VII

Hybrid Electric Vehicles:

4.33 Types of Hybrids

4.34 Series and Parallel HEVs

4.35 Advantages and Disadvantages

4.36 Series-Parallel Combination

4.37 Hybrid Drivetrains

4.38 Sizing of Component

 

Text Books

  1. Hussein Iqbal, Electric and Hybrid Vehicles: Design Fundamentals, CRC Press
  2. Chau K. T., Electric Vehicle Machines and Drives: Design, Analysis and Application,Wiley.

 References

  1. Chan C.C. and Chau K.T., Modern Electric Vehicle Technology, London: Oxford University.

Session Plan for the Entire Domain:

Course 1: Introduction to Automobile Engineering 

Session 1: Definition and Classification of Automobiles, Major Units of the Automobile

https://www.youtube.com/watch?v=xsLxSh5ID-4

Class Notes:Introduction to Automobile Engineering

Session 2: Types of Automobile Layouts, Automobile Chassis Types and Components

https://www.youtube.com/watch?v=n1cTMnNn-XI

Session 3: Automobile Body Types and Components, Automobile Safety Parameters

https://www.youtube.com/watch?v=ZuJMtW3xeNQ

Session 4: Classification of Engine, Engine Nomenclature

https://www.youtube.com/watch?v=Xd5zY6auK8E&t=245s

Session 5: Components of Engine

https://www.youtube.com/watch?v=hqvEDWLPyLo

Session 6: Valve Timing Diagram of SI and CI Engine. (Practice)

https://www.youtube.com/watch?v=GCRaQY-Ns_I

https://www.youtube.com/watch?v=sLtNvRxUfB8&t=24s

https://www.youtube.com/watch?v=DBDGOvsxpq8

Session 7 : Variable Valve Timing

https://www.youtube.com/watch?v=glUXDMuQ3Bs

Session 8:

Working Principles of Modern Engine Combustion Technologies (CRDI, GDI, HCCI, Dual Fuel Engine, Stratified Charge Engine.

https://www.youtube.com/watch?v=LjJSbHxIvnM&t=60s

https://www.youtube.com/watch?v=lF39pUchfEk

Session 9 : Air-Fuel Ratio, Mixture Requirements for Different Load Conditions, Factors Affecting Carburetion

https://www.youtube.com/watch?v=ngXfCeGeeBg

https://www.youtube.com/watch?v=S01-Ds56B4Q

Session 10: Principle of Carburetion, Limitations of Simple Carburettor

https://www.youtube.com/watch?v=oT3q4uogd78

Session 11: Additional Systems in Carburettor, Concept of Electronic Carburettor

https://www.youtube.com/watch?v=Gkhd-eJk234

Session 12: Model Study of a Solex Carburettor (Practice)

https://www.youtube.com/watch?v=TY2XVi1hQpQ

Session 13: Classification of Injection Systems, Fuel Feed Pump

https://www.youtube.com/watch?v=KTp2lstOAd0

Session 14: Injection Pump

https://www.youtube.com/watch?v=7FgCi66BqUE

Session 15: Injection Pump Governor, Fuel Injector, Nozzlehttps://www.youtube.com/watch?v=KgXTpVyphyA

Session 16 : Electronic injection system

https://www.youtube.com/watch?v=xG1w3l41lmQ&t=52s

Session 17: Multi-Point Fuel Injection (MPFI) System, Direct And Indirect Fuel Injection

https://www.youtube.com/watch?v=6EWDT03Xsoc&t=112s

Session 18 : Study of Fuel Injection System of a Diesel Engine. (Practice)

https://www.youtube.com/watch?v=P5-yxENaLDU&t=64s

Session 19: Layout of Power Flow from Engine to Wheels

https://www.youtube.com/watch?v=Dh7IrZXM2mg

Session 20: Brief Construction and Working Principles of - Clutch, Transmissions, Propeller Shaft, Final Drive and Differential, Front and Rear Axles

https://www.youtube.com/watch?v=HY_PjmHRxuE

https://www.youtube.com/watch?v=OezhCX4WBLs

https://www.youtube.com/watch?v=SOgoejxzF8c

Session 21: Study of Transmission System of Automobile. and Model Study of Differential of Automobile. (Practice)

https://www.youtube.com/watch?v=gIGvhvOhLHU

Session 22: Direct Air Cooled and Indirect Liquid Cooled Cooling Systems

https://www.youtube.com/watch?v=Ikdz3wx9iPc

Session 23: Types and Components of Liquid Cooled Cooling System, Engine Coolant and Antifreeze Solution

https://www.youtube.com/watch?v=TbG0T6gifFM&t=36s

Session 24: Desired Properties of Lubricants

https://www.youtube.com/watch?v=wSCTvpj2KsQ

Session 25: Classification, Construction, Working Principles and Components of Various Types of Lubricating Systems

https://www.youtube.com/watch?v=z4AAcWPTddI

Session 26 :Model Study of Air Cooling Systems (practice)

https://www.youtube.com/watch?v=Ikdz3wx9iPc&t=4s

Session 27: Model Study of liquid Cooling Systems (Practice)

https://www.youtube.com/watch?v=V7inC4lOpGs&t=74s

Session 28: Naturally Aspirated and Forced Induction Engine, Effect of Forced Induction, Method of Supercharging

https://www.youtube.com/watch?v=ImvM5N-H-10

Session 29: Types of Super Chargers

https://www.youtube.com/watch?v=oHEulOcU7jY

Session 30: Basic Principle and Method of Turbo Charging

https://www.youtube.com/watch?v=DqWKNuTppmU&t=77s

Session 31: Types of Turbo Charging

https://www.youtube.com/watch?v=gN12b-dU2k8

Session 32: Concept of Variable Geometry Turbocharging

https://www.youtube.com/watch?v=CbdY1rymBJg

Session 33: Study of Working Model of Supercharger and Working Model of Turbocharger (Practice)

Course 2: Subsystems of Automobile (3-2-0)

Session 1: Sources of Air Pollution from Automobiles and Their Control, Crank Case Emission Control System

https://www.youtube.com/watch?v=9jUmOjndVJc

Session 2: Evaporative Emission Control System, Exhaust Emission Control System: Air Injection

https://www.youtube.com/watch?v=nIhDLnTGMAE&list=PLM3sJKOVuk84A4C3yRlTyJY44cSiN4Eh4

Session 3: EGR

https://www.youtube.com/watch?v=EkzaV3Or4WM

Session 4: Catalytic Converters, Selective Catalytic Reduction (SCR) Technology

https://www.youtube.com/watch?v=ekQcy6GN1pM

https://www.youtube.com/watch?v=90xNrMnMQkY

Session 5: EURO/Bharat Stage Norms: I, II, III, IV, V And VI, Road Map for Implementation of Bharat Stage Norms In India

https://www.youtube.com/watch?v=OKNUKYDGD1s

Session 6: Studies of Exhaust Gas Recirculation System (EGR) in KNOW Vehicle (Practice)

Session 7: Effect of Spark Timing on Emission and Ignition Timing Controls, Drawbacks of Conventional Ignition Systems

https://www.youtube.com/watch?v=TU5KrPTAaOI

Session 8: Electronic Ignition Systems (TCI And CDI)

https://www.youtube.com/watch?v=QYx8J_5l5wY&t=88s

Session 9: Engine Cylinder Numbering Scheme and Firing Order of Multi Cylinder Engines

https://www.youtube.com/watch?v=ss0GMKBYCks

Session 10: Study of Battery Ignition and Magneto Ignition System (Practice)

Session 11: Disassembly and Assembly of 6-Cylinder Diesel Engine (Practice)

Session 12: Power Transmission in Automobile (Front Wheel Drive, Rear Wheel Drive, Four-Wheel Drive, All-Wheel Drive)

https://www.youtube.com/watch?v=rHMDtEPeuQM

Session 13: Key Design Considerations of Clutches, Types of Clutches

https://www.youtube.com/watch?v=6DL0j0eKD8Y

Class Notes: Transmission system and its different subsystems

Session 14: , Construction and Working Principle of Single Plate Friction Clutch

https://www.youtube.com/watch?v=HY_PjmHRxuE

Session 15: Diaphragm Clutch

https://www.youtube.com/watch?v=QpE-RbZKw1c

Session 16: Cone Clutch and Centrifugal Clutch.

https://www.youtube.com/watch?v=tFCo0lGWJGc

https://www.youtube.com/watch?v=HrmWNBwHBQ0

Session 17: Purpose of Gear Box, Types of Automobile Gear Boxes, Construction and Working Principle of Sliding Mesh, Constant Mesh

https://www.youtube.com/watch?v=9SB5OQh7qYg

https://www.youtube.com/watch?v=eBFyfxTy3nE

Session 18: Synchronizer Mechanism and Synchromesh Gear Boxes

https://www.youtube.com/watch?v=rb3_suXXbxY

Session 19: Planetary Gear Mechanism

https://www.youtube.com/watch?v=ARd-Om2VyiE

Session 20: Fluid Coupling and Torque Convertor

https://www.youtube.com/watch?v=z5G2zQ_3xTc

Session 21: Construction and Working Principle of Automatic Transmission

https://www.youtube.com/watch?v=u_y1S8C0Hmc

Session 22: Construction and Working Principle of Continuously Variable Transmission (CVT) and Automated Manual Transmission (AMT)

https://www.youtube.com/watch?v=PEq5_b4LWNY

Session 23: Study of Single Plate Friction Clutches (Coil Spring Type And Diaphragm Type) (Practice)

Session 24: Study of Synchronizer Mechanism And Synchromesh Gear Box, Continuously Variable Transmission (CVT) (Practice)

Session 25: Function and Need of Propeller Shaft, Hotchkiss Drive and Torque Tube Drive

https://www.youtube.com/watch?v=-cOlrxQJ6vo

Session 26: Construction of Propeller Shaft, Universal/Hooke’s Joints, Slip Joint

https://www.youtube.com/watch?v=ffzGA5sXsNM

Session 27: Constructional Features and Working Principle of Differential Mechanism, Types of Differentials (Locking Type Differential, Limited Slip Differential)

https://www.youtube.com/watch?v=gIGvhvOhLHU

Session 28: Types of Automotive Axles, Constructional Features, Types and Working Principle of Front Axles

https://www.youtube.com/watch?v=e7d1kOnHIdA

Session 29: Lift Axles, Rear Axle

https://www.youtube.com/watch?v=MhCp7bsyttc

Session 30: Third Differential in Tandem Axle Vehicles, Construction and Working Principle of Manual Transaxles and Transfer Cases.

https://www.youtube.com/watch?v=e-VvLw7pjk0

Session 31: Study of Propeller Shaft, Universal Joints, Slip Joints, Centre Bearing.Study of Front Axle System (Practice)

Session 32: Study of Rear Axle System Including Differential Mechanism, Disassembly and Assembly of Manual Transaxle of Front Wheel Drive Car (Practice)

Session 33: Purpose of Steering System, Components of Steering System, Steering Geometry (Castor, Camber, Toe-In, Toe-Out, King Pin Inclination)

https://www.youtube.com/watch?v=VrBeL9pp0lg

Session 34: Types of Steering Gear Boxes and their Construction and Working Principles

https://www.youtube.com/watch?v=TNWUm2E_-vE

Session 35:Hydraulic and Electrically Power Assisted Steering Systems.

https://www.youtube.com/watch?v=Fkgp64e-nNQ

Session 36: Requirement and Key Design Parameters of Braking System, Classification and Types of Braking Systems, Mechanical Brake

https://www.youtube.com/watch?v=gPrrurVRop8

Session 37: Hydraulic Brake, Air Brake, Vacuum Brake, Disc Brake. Construction

https://www.youtube.com/watch?v=82qBBJ8iwcc

https://www.youtube.com/watch?v=2ZqotV8NSVg

Session 38:

Working Principle and Components of Anti-Lock Braking System (ABS)

https://www.youtube.com/watch?v=0Tu9LShl9VU

Session 39: Study of Steering Gear Box And Hydraulic Power Assisted Steering System, Identifying the Different Components and Working Of Drum Brake, Disc Brake, Hydraulic Brake, Air Brake System. (Practice)

Session 40: Wiring Diagram of Horn Circuit, Lighting Circuit, Cut-Out Circuit, Voltage and Current Regulator Circuit in Commutator Type Generator, Combined Three-Unit Regulator Circuit

https://www.youtube.com/watch?v=mBFEXeQlAek

Session 41: Voltage and Current Regulator in Alternating Current Type Generator And Flasher Circuit (Sketch And Description), Common Ignition Troubles And Its Remedies, Basic Electronic Ignition Trouble Shooting Charts

https://www.youtube.com/watch?v=ffz2bOQl5hs

Session 42: Spark Plugs: Purpose, Construction and Specifications.

https://www.youtube.com/watch?v=r1Tuh9wUP0g

Session 43: Purpose and Classification of Suspension Systems, Sprung and Unsprung Mass, Major Components of Suspension System

https://www.youtube.com/watch?v=AVsBgoU88MU

Session 44: Description of the Conventional Suspension Systems for Rear and Front Axle. Panhard Rod, Macpherson Strut, Double Wishbone Suspensions.

https://www.youtube.com/watch?v=1fvJMxErfms

https://www.youtube.com/watch?v=DsEmK1M87VQ

Session 45:

Description of Independent Suspension System Used In Cars (Coil Spring And Torsion Bars), Constructional Features and Working of Air Suspension System, Anti-Roll Bars, Constructional Features, Types and Working of Telescopic Shock Absorber.

https://www.youtube.com/watch?v=J9gELaeVTmQ&t=11s

https://www.youtube.com/watch?v=uxkmDvdCTy8

Session 46: Study of Different Types of Suspension Systems (Practice)

Course 3: Electric Vehicles (2-1-0)

Session 1: Electric Vehicles Advantages and Disadvantages

https://www.youtube.com/watch?v=sma5T3Ml5tE

Calss Notes on Electric Vehicles

Session 2: EV Market and Promotion

https://www.youtube.com/watch?v=s2zEfdxX1bk

Session 3: Main Components of Electric Vehicle and Its Functions (Electrical and Mechanical

https://www.youtube.com/watch?v=KOLBGKMo3zQ

Session 4: Study of Different Components of E-Rickshaw and Assembing Methods (Practice)

Session 5: Study of Circuits in Controllers with respect to Current and Voltage Rating (Practice)

Session 6: EV Transmission Configurations

https://www.youtube.com/watch?v=1UtAjbtjFZg

Session 7: Basic Architecture of Electric Drive Trains

https://www.youtube.com/watch?v=ECsm8yqSHFY

Session 8: Single and Multi-Motor Drives, In Wheel Drives

https://www.youtube.com/watch?v=Ie7qvo-aC5k

Session 9: Working Principle of Battery, Types of Batteries

https://www.youtube.com/watch?v=3XetPlIB8fI

Session 10: Lead-Acid Battery

https://www.youtube.com/watch?v=HhxtfULIO7c

Session 11: Nickel-Cadmium Battery, Nickel-Metal-Hydride (Nimh) Battery

https://www.youtube.com/watch?v=-V3MrmYVC50

Session 12 : Lithium Batteries, Battery Parameters

https://www.youtube.com/watch?v=VxMM4g2Sk8U

Session 13 : Fuel Cells

https://www.youtube.com/watch?v=5_lDGna9MBM

Session 14: Maintenance of Lead Acid Batteries and Wiring & Harnessing of Battery Circuit. (Practice)

Session 15: Classification of Electric Motors, DC Motor, Types of DC Motors

https://www.youtube.com/watch?v=YwmM_fhNLsQ

Session 16:  Brushless DC Motor

https://www.youtube.com/watch?v=bCEiOnuODac&t=201s

Session 17: AC Motor, Types of AC Motors, Induction Motor

https://www.youtube.com/watch?v=AQqyGNOP_3o&t=210s

Session 18: Synchronous Motor

https://www.youtube.com/watch?v=Vk2jDXxZIhs

Session 19: Regenerative Braking

https://www.youtube.com/watch?v=WA32wMdd28g

Session 20: Study of Different Parts of D.C. Motor and Make Connection and Performance Characteristics of a Shunt and Series DC Motor

Session 21: Load Test on Three Phase Induction Motor (Practice)

https://www.youtube.com/watch?v=SLXfahyRRdU

Session 22: Speed Control of DC Shunt Motor by Armature and Field Control (Practice)

http://vlabs.iitb.ac.in/vlabs-dev/vlab_bootcamp/bootcamp/Sadhya/experiments/dcmotor-field-resistance-control-iitr/theory.html

Session 23: Maintenance & Trouble Shooting of Different Components of Electric Vehicle (Practice)

Session 24: High Voltage Electrical Safety, Tool and Equipment Usage

https://www.youtube.com/watch?v=KhWlMqyPn5A

Session 25: High Voltage Safety Rules, Electrical Isolation

https://www.youtube.com/watch?v=7N0gphIpqfs

Session 26: Maintenance of BLDC Motor. (Practice)

Session 27: Maintenance of Hub Motor. (Practice)

Session 29: Power and Torque Calculation of Electric Vehicles, Sizing of Components, Initial Acceleration, Maximum Velocity, Maximum Gradability

https://www.youtube.com/watch?v=zqBIvRDs2WU

Session 30: Types of Hybrids, Series and Parallel HEVs

https://www.youtube.com/watch?v=uoBuOQn9XAQ&t=164s

https://www.youtube.com/watch?v=axzTZZKm3mc

Session 31: Types of Hybrids, Series and Parallel HEVs

https://www.youtube.com/watch?v=wOZmG9cwUyU

Session 32: , Hybrid Drivetrains, Sizing of Component

https://www.youtube.com/watch?v=E_xCssR8qQI&t=247s

Course 4: Maintenance of Automobile (0-3-0)

Session 1: Safety Precautions in Automobile Maintenance.

https://www.youtube.com/watch?v=LGXfWdAZ0N4

Session 2: Identification and Functions of Various Tools and Equipments used in Automobile Workshop.

Session 3: Disassembling and Assembling of Engine of a Four Wheeler.

https://www.youtube.com/watch?v=0fsnQ4fxXLM

Session 4: Disassembling and Assembling of Engine of a Two Wheeler.

https://www.youtube.com/watch?v=JASHFJFxaeE

Session 5: Engine Troubleshooting.

Session 6: Nomenclature of a Spark Plug and Spark Plug Reading, Testing and Cleaning of Spark Plug.

https://www.youtube.com/watch?v=lVCs5gWLUyI

Session 7: Checking and Replenishing Lubricating Oil, Engine Coolant, Power Steering Hydraulic Oil and Wind Screen Wiper Water.

Session 8: Overhauling and Servicing of Fuel System including Air Filter.

https://www.youtube.com/watch?v=G3cU3n7M8hs

Session 9: Disassembling and Assembling Of Clutch, Clutch Troubles And Remedies.

https://www.youtube.com/watch?v=zNJzvc2MN2Q

Session 10: Repairing and Adjustment of Brake System.

https://www.youtube.com/watch?v=Ivsk3nR_1nU

Session 11: Disassembling and Assembling of Propeller Shaft.

https://www.youtube.com/watch?v=-a9flNLhMP4

Session 12: Inspection and Servicing of Gear Box.

Session 13: Inspection and Servicing Of CVT.

https://www.youtube.com/watch?v=Hqd1TUdigy0

Session 14: Tire Change Operation, Wheel Balancing, Wheel Alignment, Tire Inspection (Tubeless & Tube) and Inflation.

Session 15: Overhauling of Suspension System.

https://www.youtube.com/watch?v=bk6lpUwYaDo

Session 16: Disassembling and Assembling of Steering System and Adjustment of Drag Link.

https://www.youtube.com/watch?v=cke6TgHM_3M

Session 17: Preparation of Electrical Circuits using Switches and Fuses.

https://www.youtube.com/watch?v=TxrwPATb4nw

Session 18: Checking of Battery Terminal Voltage, Electrolyte Level and Specific Gravity.

https://www.youtube.com/watch?v=PIf9qEUOie4

Session 19: Inspection of Different Electrical Circuits and ECU.

https://www.youtube.com/watch?v=_lAqQ7uXQTY

Session 20: Checking of Ignition System Circuit & Components.

https://www.youtube.com/watch?v=CqJydWS-Hg8

 

 

 

 

 

 

 

 

List of Projects/ papers/jobs/products to be done in domain:

1. Electromagnetic Clutch

2. Low Cost Anti Lock Braking

3. Auto Turning Fuel Valve

4. Two Wheeler with Propeller Shaft

5. Automatic Lubrication Unit

6. Hydraulic Disc Brake

 

Gate 0: Idea

Gate 1: Scope

Gate 2: Development

Gate 3: Testing

Gate 4: Documentation

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Our Main Teachers

Mr. Manas Ranjan Padhi is working as an Assistant Professor in Mechanical Engineering having 13 years of teaching experience. He has published 7 papers in national and international journals and currently perusing PhD. in Thermal Engineering.