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E-Vehicle Assembly and Service Technology

E-Vehicle Assembly and Service Technology

Teacher

Dr. Sudhansu Kumar Samal

Category

Skill Courses

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Course Name-E-Vehicle Assembly and Service Technology

Code(Credit) : CUTM3037(0-3-1)

Couse Objectives

  • To provide candidates in-depth and detailed knowledge about electric vehicles and the subject associated.
  • To get expertise of the basics of power converter operation 
  • To design the full scale power train for electric vehicle.
  • To know the Battery Management System Design and Control
  • To get Hands-on Experience to design the Electric Vehicle
  • To Get depth Knowledge about the troubleshoot in Electric Vehicle

Learning Outcomes

  • It will create a high level skill to design a Electric Vehicle.
  • The Learner can able to design a full scale Power train and also able to do the Troubleshoot.
  • The Learner can also able to know all the GATE process require to design a full scale EV
  • It can increase the skill of the learner so he/she can able to setup his won EV Center.

Course Syllabus

Module 1 -INTRODUCTION TO ELECTRIC VEHICLES

  • Past, Present & Feature of EV
  • Current Major Issues
  • Recent Development Trends
  • EV Concept, Key EV Technology
  • Types of EV
  • State-of-the Art EVs and HEVs
  • Comparison of EV Vs IC Engine.
  • EV System: EV Configuration: Fixed & variable gearing
  • Single & multiple motor drive
  • In-wheel drives EV Parameters: Weight, size, force, energy and performance parameters

Module 2-MODELLING OF VEHICLE PERFORMANCE PARAMETER

  • Modelling Vehicle Acceleration
  • Acceleration performance parameters,
  • Modelling the acceleration of an electric scooter
  • Modelling the acceleration of a small car

Module 3-MODELLING OF BATTERY ELECTRIC VEHICLES

  • Electric Vehicle Modelling
    • Tractive Effort,
    • Rolling resistance force,
    • Aerodynamic drag,
    • Hill climbing force,
    • Acceleration force
    • Total tractive effort,
  • Modelling Electric Vehicle Range
    • Driving cycles
    • Range modelling of battery electric vehicles
    • Constant velocity range modelling
    • Range modelling of fuel cell vehicles
    • Range modelling of hybrid electric vehicles

Module 4-SELECTION OF EV MOTORS

  • Types of motors, Requirement of EV motors
  • Comparison of EV motors, Basics of DC Motor
  • Torque speed characteristics, DC Motor dynamics
  • Field Weakening Control
  • Four quadrant operation

Module 5-ENERGY STORAGE SYSTEM

  • Batteries: Lead Acid Battery,
  • Nickel based batteries, Sodium based batteries,
  • Lithium based batteries
    • Li-ion & Li-poly,
    • Metal Air Battery,
    • Zine Chloride battery;
    • Ultra capacitors;
    • Flywheel Energy Storage System;
    • Hydraulic Energy Storage System;
  • Comparison of different Energy Storage System Suggested reading: Study of different types of batteries

Module 6-DESIGN OF BATTERY PACK AND BATTERY MANAGEMENT SYSTEM

  • Selection of battery for EVs & HEVs,
  • Traction Battery Pack design,
  • Requirement of Battery Monitoring,
  • Battery State of Charge Estimation methods,
  • Battery Cell equalization problem, thermal control,
  • protection interface,
  • SOC Estimation,
  • Energy & Power estimation,
  • Battery thermal management system,
  • Battery Management System:
    • Definition,
    • Parts: Power Module, Battery,
    • DC/DC Converter,
    • load,
    • communication channel,
    • Battery Pack Safety,
    • Battery Standards & Tests.

Module 7-CHARGING INFRASTRUCTURE

  • Domestic Charging Infrastructure,
  • Public Charging Infrastructure,
  • Normal Charging Station,
  • Occasional Charging Station,
  • Fast Charging Station,
  • Battery Swapping Station,
  • Move-and-charge zone

Session Plan

Session 1

  • Matlab - Simulink IntroductionE-Mobility
  • Simulation Practice 

Session 2

  • Introduction To Electric Vehicle
  • Simulation Practice

Session 3

  • Electric Vehicle Introduction(Vehicle Dynamics)
  • Simulation Practice

Session 4

  • Introduction To Forces on EV
  • Simulation Practice

Session 5

  • Power Calculation for EV
  • Simulation Practice

Session 6

  • Introduction to Power Electronics Components
  • Simulation Practice

Session 7

  • Power Converter Modelling for EV
  • Simulation Practice

Session 8

  • Power Converter Modelling - Level II
  • Simulation Practice

Session 9

  • Power Inverter Modelling using MATLAB
  • Simulation Practice

Session 10

  • Electric Motor Control Mechanism for EV Application
  • Simulation Practice

Session 11

  • DC Motor Modelling and Control
  • Simulation Practice

Session 12

  • Induction Motor Modelling and Control
  • Simulation Practice

Session 13

  • BLDC Motor Modelling and Control
  • Simulation Practice

Session 14

  • PMSM Motor Modelling and Control
  • Simulation Practice

Session 15

  • Switched Reluctance Motor Modelling and Control
  • Simulation Practice

Session 16

  • Introduction to EV Battery Modeling
  • Simulation Practice

Session 16

  • Concept of Battery Management System
  • Simulation Practice

Session 16

  • Concept of State of Charge Estimation
  • Simulation Practice

Session 17

  • Battery Protection Scheme
  • Simulation Practice

Session 18

  • Introduction to Vehicle Modeling
  • Simulation Practice

Session 19

  • EV Power Train Modeling
  • Simulation Practice

Session 20

  • EV Driving Mechanism and Control
  • Simulation Practice

Session 21

  • ECU for EV Application
  • Simulation Practice

Session 22

  • Communication Protocols for EV Application
  • Simulation Practice

Session 23

  • Design of Sensor Circuit for EV Application
  • Simulation Practice

Session 24

  • Power Electronics Gate Drive Design for EV Application
  • Simulation Practice

Session 25

  • Microcontroller and Its Application to control BLDC Motor
  • Practice using Arduino Based Drive

Session 26

  • Microcontroller and Its Application to control Induction Motor
  • Practice using Arduino Based Drive

Session 27

  • Microcontroller and Its Application to control BLDC Motor
  • Practice using STM 32 Based Drive

Session 28

  • Microcontroller and Its Application to control Induction Motor
  • Practice using STM 32 Based Drive

Session 29

  • EV Model Fabrication Design
  • Practice 

Session 30

  • EV Model Vehicle Fabrication
  • Practice 

Our Main Teachers

In the field of Power system modeling, Power electronics converter design with Micro-Grid operations. Deals with the Dassault 3DS Catia System Behaviour Modelling Tools. Also, deals with Wide Area Power System monitoring design and Simulations.