Course Objectives

1. Familiarization with the work environment and challenges for HMI/SCADA technician
2. Familiarization to HMI/SCADA accessories
3. Develop an end-to-end technical understanding to execute HMI/SCADA in industry
4. Complying to the industry specifications, guidelines and safety standards during work

Learning Outcomes

1. Identify the role and responsibilities of HMI SCADA Technician
2. Implement the knowledge of the detailing in customer requirement
3. Concept about installation and commissioning
4. Concept on FAT and Documentation
5. Comply with the safety procedures and standards to be followed while working
6. Prioritizing activities and organizing resources to meet desired outcome

Course Syllabus

Module 1:
Detailing the HMI/SCADA system functional requirement

- Big picture of HMI/SCADA
- Job role and responsibilities
-Introduction to HMI/SCADA(basics)
-Identify the tag as per the requirement
- Familiarization to the software
-Identify the operating system to install SCADA system on PC/Laptop

Module 2:
Testing the HMI/SCADA accessories

- Power supply unit
- Communication cables and its type
- Testing panel wire continuity test
- Testing of the communication cable
- Testing of the power supply unit for HMI/SCADA

Module 3:
Testing HMI hardware using HMI programming software

- Developing of screen
- Creating of tag
- Tagging in HMI
- Establish communication between programming software and HMI using appropriate protocol and cable
- Create a HMI Test project with communication objects on HMI screens
- Perform tests by controlling and monitoring PLC data on HMI
screens

Module 4:
Testing SCADA system using SCADA software

- Developing of screen
- Creating of tag
- Tagging in HMI
- Prepare test screens on HMI project with basic objects
- Activate inputs and outputs from PLC programming software and
monitor the status on HMI project screens

Module 5:
Complete Factory Acceptance Test (FAT)

- Creating of report
- Testing of screen object according to the tagging
- Prepare a report for HMI hardware or SCADA system testing
- Perform HMI/SCADA testing along with customer and explain him the details

Module 6:
HMI/SCADA testing with actual field devices

- Field devices
- Activating the I/O manual and auto cycle
- Perform input test between field devices and HMI/SCADA screens by activating field sensors
- Activate the field outputs using HMI/SCADA objects

Project List
1.Screen development of MPS station 1
2.Tagging and communication
3.Commissioning the given project

Session Plan

Session 1

LECTURE - Big picture of HMI/SCADA
- Job role and responsibilities

WEB LINKS-
Video on SCADA
Video on Industry 4.0: Error proof Production

Session 2

LECTURE – Introduction to HMI
DEMO – Demonstration on software

WEB LINKS-
Video tutorial on HMI

Session 3

PRACTICE – Familiarization to software

Session 4

DEMO – Process to select the PC to install SCADA

WEB LINKS-

Charecteristics of SCADA

Session 5

LECTURE – what is communication, communication between PLC and HMI/SCADA
DEMO – Demonstration communication cables(profibus dp, profinet Ethernet,modbus rtu protocol)

WEB LINKS -

Communication protocol on Industrial Automation

Session 6

PRACTICE – Prepare of the chart with all cables mention with its speed.

Session 7

LECTURE – Introduction to SCADA
DEMO - Demonstration on software

WEB LINKS-
Video tutorial on SCADA
SCADA and its Application

Session 8

PRACTICE – familiarization to the software SCADA

Session 9

LECTURE – Keeping the record of the customer requirement
DEMO – Creating mom of meeting

WEB LINKS-
Minutes of meeting Technique

Session 10

LECTURE – What is tagging in HMI
DEMO – Demonstration on how to create the tag

WEB LINKS-
PLC HMI Tag scaling

Session 11

PRACTICE – Hand on practice on the software of tagging with 4 I/O in HMI

Session 12

LECTURE – What is tagging in SCADA
DEMO – Demonstration on how to create the tag in SCADA

WEB LINKS-
Tag logging in SCADA

Session 13, 14

PRACTICE – Hand on practice on the software of tagging with 4 I/O in SCADA

Session 15

DEMO – Demonstration on screen development

WEB LINKS-
Creating a project on SCADA

Session 16, 17

PRACTICE - Developing of the screen of SCADA

Session 18

LECTURE – Field acceptance test (FAT)
DEMO – Creating of the FAT report

WEB LINKS -
Working of SCADA in a pharmaceutical industry

Session 19

PRACTICE - Field acceptance test and preparation of report.

Session 20

LECTURE - HMI/SCADA testing with actual field devices
DEMO – Demonstration of the field devices

WEB LINKS -
The role of field devices

Session 21

PRACTICE - Practicing on field devices using HMI/SCADA

Session 22

DEMO – Demonstration on activating the I/O manual and auto cycle

Session 23, 24

PRACTICE – Hands on practice of the auto manual I/O

Session 25 - 29

Project Development

Case Studies

Case Studies