Job Role – Industrial Electrician

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Jamaluddin Khan

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Course Name : Job Role- Industrial Electrician

Code(Credit) : CUTM3002 (1-4-1)

Course Objectives

1. Familiarization with the work environment and challenges for an Industrial Electrician
2. Familiarization to the principles, materials, components, and tools required
3. Develop an end-to-end technical understanding to execute electrical works in industry
4. Complying to the industry specifications, guidelines and safety standards during work

Learning Outcomes

1. Identify the role and responsibilities of Industrial Electrician
2. Implement the knowledge of the basics of electricity, electronics and electro-mechanics
3. Use wiring skills as per the wiring diagram
4. Concept about installation and electrical inspection of equipment
5. Illustrate how to work efficiently with superiors and colleagues
6. Comply with the safety procedures and standards to be followed while working
7. Prioritizing activities and organizing resources to meet desired outcome

Course Syllabus

Module 1:
Work organization and management

Method of oral and written communication skills with co-workers, trade seniors while handling and carrying out visual checks on materials, electrical fixtures, lights, tools and devices,Reading and interpretation of electrical works formats, permits, protocols, checklists,interpret scope of electrical activities, material/ tools handling by adhering to instructions or consulting with seniors,Method of providing instruction to subordinates or reporting to seniors clearly and promptly,Seek necessary support and complete assigned tasks within stipulated time duration,Keep good relation and maintain well behavior with co-workers.
-Handling electrical material, fixtures and device
-Carrying out conduit laying and cable laying
-Carrying out assembling of temporary panel/ distribution board
-Undertaking electrical tests by using measuring devices
-Selection and handing over of desired/
appropriate tools/ materials

Module 2:
Basics of Electricity and Wiring

Introduction to applicable Indian standard code of practice (electrical works)
Introduction to wiring symbols used in single and tree phase electrical diagrams.
Voltage grading of different types of Insulators, Temp. Rise permissible
Selection and use of cable lugs, cable jointers and other electrical accessories used for laying, terminating and joining cables (also include straight through joints), Type of cables (single/ 3 phase) used as per electrical load.
- familiarization to tools and equipment used
- Multimeter its basic use and function.
- Determining quantity and listing of required electrical materials/ consumables for cable laying activity along with their electrical specification
- Reading and interpretation of electrical cable laying arrangement
- Demonstration and identification of types of cables

Module 3:
Building Wiring

Guidelines provided in Indian Standard code of practice applicable to electrical wiring works, Common electrical wiring Accessories, their specifications in line with NEC –Explanation of switches ,lamp holders, plugs and sockets.
Concept of drawings, circuit diagrams and/or related schematics for single and three phase LV house wiring system
Method of determining use of 3 phases, single phase connections as per electrical drawing, specifications. Concept of specification, color coding of cables to be used in wiring. Concept of different methods of earthing i.e. pipe, plate, etc.Method of measurement of Earth resistance by earth tester.
Practice cable laying through conduits
-Practice installation of conduits, race ways, switch boards, distribution boards, lights, fans and lighting fixtures
-Carry out electrical isolations to the circuit prior to undertake
-Carry out inspections on installed electrical circuits to trace out leakage in the

Module 4:
Control Panel Wiring

Description of GA (general arrangement ) drawing, tag cabling according to the drawing, arrangement of the contactor and mcbs. Channel and wire duct arrangement.
wire duct fixing
- channel arrangement and mounting
- MCB and contactor arrangement
- wire crimping and tagging
- fault detection check and supply to the panel

Module 5: Installation and Inspection of Equipment

Ducting and wiring systems for commercial, domestic, residential agricultural and industrial use and when and where to use a specific ducting and/or wiring system ,The range of electrical switchboards used for commercial, domestic ,residential, agricultural and industrial uses and when and where to use a specific switchboard system
- routing and harnessing of the wire
- mounting of the channel according to the given GA
- correct termination of the point according to the given GA
- PVC casing capping angle cutting
- Correct termination adaptors used for entry of conduits into boxes,
boards and ducts
- customer report and testing
-troubleshooting of the panel after the supply by measuring its parameter.

Project List
1. Drawing interpretation, measurement and calculation
2. Bill of Materials (BoM) and raising purchase order (PO)
3. Wiring and installation
4. Control Panel Design
5. Troubleshooting
6. Equipment Inspection and checklist

Session Plan

Session 1

LECTURE – Induction to the industrial electrical and the importance of job roles

WEBLINKS-

Industrial electricals

Session 28

PRACTICE - - mounting of the channel according to the given GA

WEBLINKS -

What are general arrangement drawings

Session 27

PRACTICE - routing and harnessing of the wire
- customer report and testing

WEBLINKS -

Electrical Installation Condition Report and Testing

Session 26

LECTURE -The range of electrical switchboards used for commercial, domestic ,residential, agricultural and industrial uses and when and where to use a specific switchboard system

WEBLINKS -

Types of House Wiring - Types of Electrical Wiring - Electrical Wiring

Session 25

LECTURE - Ducting and wiring systems for commercial, domestic, residential agricultural and industrial use and when and where to use a specific ducting and/or wiring system

WEBLINKS-

Types of House Wiring - Types of Electrical Wiring - Electrical Wiring

Session 24

PRACTICE - fault detection check and supply to the panel.

WEBLINKS -

Control Panel Testing - Tips and Trick

Session 23

PRACTICE - wire crimping and tagging

WEBLINKS -

How to crimp connectors, strip wire and use heat shrink

Session 21

PRACTICE - channel arrangement and mounting

WEBLINKS -

Mounting Electrical Enclosures

Session 20

PRACTICE - wire duct fixing

WEBLINKS-

Ty-Duct® Wiring Duct Product Training Overview

Session 19

LECTURE - Description of GA (general arrangement ) drawing, tag cabling according to the drawing, arrangement of the contactor and mcbs. Channel and wire duct arrangement.

WEBLINKS -

General Arrangement Drawing (GAD) | Legend | Piping & Equipment’s

Session 18

PRACTICE - -Carry out earthing of the installed electrical circuit as per standard practice

WEBLINKS -

How to install Electrical Earthing At Home

Session 17

PRACTICE - -Carry out inspections on installed electrical circuits to trace out leakage in the circuits, resistance in the circuits, short circuit.

WEBLINKS -

short circuit experiment with mcb , how to test a circuit breaker , mcb

Session 16

PRACTICE - -Carry out electrical isolations to the circuit prior to undertake

WEBLINKS -

Safe Isolation Procedures Tutorial

Session 15

PRACTICE - Practice installation of conduits, race ways, switch boards, distribution boards, lights, fans and lighting fixtures

WEBLINKS -

How to Pull Wire Through a Conduit Outlet Body

Session 14

LECTURE - -Practice cable laying through conduits

WEBLINKS -

Electrical Wire pulling secret string move

Session 13

LECTURE - Method of determining use of 3 phases, single phase connections as per electrical drawing, specifications. Concept of specification, color coding of cables to be used in wiring. Concept of different methods of earthing i.e. pipe, plate, etc.Method of measurement of Earth resistance by earth tester.

WEBLINKS -

How to install Electrical Earthing At Home - How To Install Ground Earthing

Session 12

LECTURE - Guidelines provided in Indian Standard code of practice applicable to electrical wiring works, Common electrical wiring Accessories, their specifications in line with NEC –Explanation of switches ,lamp holders, plugs and sockets.

WEBLINKS -

Electrical Holders, Switch, Sockets, Pins, Plugs Information

Session 11

PRACTICE - practice and identification of types of cables

WEBLINKS -

Cable Basic केबल | Electrical Engg

Session 10

PRACTICE - Determining quantity and listing of required electrical materials/ consumables for cable laying activity along with their electrical specification

WEBLINKS-

Estimation and Costing of Residential Plan, House wiring

Session 9

PRACTICE - familiarization to tools and equipment used

WEBLINKS -

Familiarization to tools and equipments

Session 8

LECTURE - Voltage grading of different types of Insulators, Temp. Rise permissible
Selection and use of cable lugs, cable jointers and other electrical accessories used for laying

WEBLINKS -

Types of insulators

Session 7

LECTURE - Introduction to applicable Indian standard code of practice (electrical works)
Introduction to wiring symbols used in single and tree phase electrical diagrams.

WEBLINKS -

Wiring symbols

Session 6

PRACTICE - Selection and handing over of desired/appropriate tools/ materials

WEBLINKS-

selection of tools

Session 5

PRACTICE - Undertaking electrical tests by using measuring devices

WEBLINKS -

Measuring Devices

Session 4

PRACTICE - Carrying out conduit laying and cable laying

WEBLINKS-

Cable lying

Session 3

PRACTICE - -Handling electrical material, fixtures and device

WEBLINKS -

Electrical Fixtures

Session 2

LECTURE - Method of oral and written communication skills with co-workers, trade seniors while handling and carrying out visual checks on materials, electrical fixtures, lights, tools and devices

WEBLINKS-

Electrical tools and devices

Session 29

PRACTICE - PVC casing capping angle cutting

WEBLINKS -

https://www.youtube.com/watch?v=HCoyHiW8aJQ

Case Studies

Case Studies

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