Job Role – Industrial Maintenance (Mechatronics-Inchage)

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Ansuman Nanda

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Course Name : Industrial Maintenance (Mechatronics-Incharge)

Code(Credit) : CUTM3028(1-4-1)

Course Objectives

1. Familiar to the field of industrial maintenance and describe its role in manufacturing.
2. Identify and Understand troubleshooting methods.
3. Understanding types of maintenance strategies and their purpose

Learning Outcomes

1. Recognize common components of blueprints and other technical drawings
2. Describe common measurement systems and standards
3. Explain the skills and preparation needed for jobs in industrial maintenance

Course Syllabus

Module 1:
Overview of Maintenance and Safety. (6hrs)

Introduction to Industrial Maintenance
Workplace Hazards and Safety

Module 2:
Approaches to Maintenance and Troubleshooting. (12hrs)

Troubleshooting Methodologies.
Types of Maintenance.
Fundamentals of Repairing and Maintenance.

Project -Phase 1 (6hrs)

Diagnosis of a Machine tool.

Module 3:
Maintenance Tools and Resources (12hrs)

Measuring System and Measuring instruments.
Study of Schematic Drawing & Circuit diagram of a system.
Selection of tools and equipments.

Project- Phase 2(6hrs)

Finding the problem, Study of Schematic Diagram, Checking of different Parameters.

Module 4:
Mechanical Processes (6hrs)

Mechanical Power Transmission
Working of different mechanisms.
Use of Lubrication.

Module 5:
Electrical Faults and solutions (6hrs)

Finding types of electrical related problems.
Uses of measuring instruments.
Protecting Devices and Circuit Breakers.

Module 6:
Fluid Power (6hrs)

Types of fluid related issues.
Different types of maintenance for fluid systems.

Module 7:
Process Control Systems and Automation (6hrs)

Industrial Process Equipment and Systems.
Control Systems and Automation.

Project - Phase 3(12hrs)

Solving the fault of a system and bringing it to the working condition.

List of Projects (One project is to be chosen by group of students. Maximum group size is 4)
1. Project: Maintenance of Lathe machine.
2. Project: Maintenance of drilling machine.
3. Project: Maintenance of milling machine.
4. Project: Maintenance of powertools machine.
5. Project: Maintenance of CNC.

Session Plan

Session 1

Session 2

Demo - Safety Practice during working with machinaries and uses of Personal Protective Equipments.

Web Links-

https://www.youtube.com/watch?v=QXd07xKnGO0

https://www.youtube.com/watch?v=i8eTYgOHLjc&list=PLkcz0bP31BHEOAvfKGHCIn_hPwN_S-VAZ

https://www.youtube.com/watch?v=3C6js5JtCIQ

Session 3

Demo- identifying what is wrong with these faulty systems when the problem is not immediately obvious. Troubleshooting usually follows a systematic, four-step approach; identify the problem, plan a response, test the solution, and resolve the problem. Steps one to three are often repeated multiple times before a resolution is reached.

Web Links-

https://www.youtube.com/watch?v=ic5R4C5HRUg

https://www.youtube.com/watch?v=c6V8EKrJX28

Session 4

Demonstration of The basic types of maintenance :

1. Preventive maintenance, also known as PM
2. Corrective maintenance where equipment is repaired or replaced after wear, malfunction or break down.
3. Predictive maintenance, which uses sensor data to monitor a system, then continuously evaluates it against historical trends to predict failure before it occurs.

Web Links-

https://www.youtube.com/watch?v=Yteviwjx_Ak

https://www.youtube.com/watch?v=2i8wf_T1CYU

https://www.youtube.com/watch?v=ElX6ig8jExM

Session 5

Demonstration of repairing or replacing of necessary devices, equipment, machinery, building infrastructure, and supporting utilities in industrial, business, governmental, and residential installations.

Web Links-

https://www.youtube.com/watch?v=Umhr6n1g7oo

https://www.youtube.com/watch?v=B0mFTBc_PAQ

Session 6

Demonstration and Practice of dignosting problems occured in a Machine tool, Production line or a Production system.

Session 7

Demonstration and Practice of different uses of Measuring System and Measuring instruments at different types of maintenance.

Web Links-

https://www.youtube.com/watch?v=HTYMfh3msx4

https://www.youtube.com/watch?v=gkeJzRrwe5k

Session 8

Demonstration and practice of studying, creating, modifying of Schematic Drawing & Circuit diagram of a system.

web Links-

https://www.youtube.com/watch?v=M8fAF0xMxBs

https://www.youtube.com/watch?v=KbvM5Tkc-UA

Session 9

Demonstration and Practice of Selection of proper tools and equipments for different maintenance related works.

Web Links-

https://www.youtube.com/watch?v=vRJkGP1NEzc

https://www.youtube.com/watch?v=D1GRI6iaVhA

Session 10 - 14

Project -Phase 1

Diagnosis of a Machine tool.
Finding different problems in a machine.

Project- Phase 2

Finding the problem
Study of Schematic Diagram
Checking of different Parameters.

Making record of the total dignosis.

Session 15

Demonstration of maintaining different Mechanical Power Transmission like gear drive, chain drive,belt drive.

Web Links-

https://www.youtube.com/watch?v=UichKjLmpo8

https://www.youtube.com/watch?v=EdiuTT7xzZg

https://www.youtube.com/watch?v=DUzwdt2fIV4

Session 16

Practice of maintaining different Mechanical Power Transmission like gear drive, chain drive,belt drive.

Session 17

Demonstration of maintaining Working of different mechanisms like gears, pulleys, couplings, bearings etc.
Demonstration of Use of Lubrication on different mechanism.

Web Links-

https://www.youtube.com/watch?v=iRKDfknqtbc

https://www.youtube.com/watch?v=8KbVRFMo1Rg

https://www.youtube.com/watch?v=miLLLV62QwM

Session 18

Practicing of maintaining Working of different mechanisms like gears, pulleys, couplings, bearings etc.
Practicing of Useing Lubrication on different mechanism.

Session 19

Demonstration on Finding types of electrical related problems and trouble shooting.

Demonstration of Uses of measuring instruments.

Web Links-

https://www.youtube.com/watch?v=NiSowNKUanQ

https://www.youtube.com/watch?v=w96nZpPPl0Y

https://www.youtube.com/watch?v=ZWYNbw53Uu4

Session 20

Practicing of trouble shooting of electrical related problems inside a control panel or on machine.

Session 21

Demonstration on Types of fluid related issues related to Pneumatics, Hydraulics, Coolant & Lubrication unit.

Demonstration of different types of maintenance for fluid systems.

Web Links-

https://www.youtube.com/watch?v=ubTwvzpG_aY

https://www.youtube.com/watch?v=0xmDtdNxrcE

https://www.youtube.com/watch?v=miUP6BTyRg8

https://www.youtube.com/watch?v=zQwL72uPmIc

Session 22

Practice on Types of fluid related issues related to Pneumatics, Hydraulics, Coolant & Lubrication unit.

Practice of different types of maintenance for fluid systems.

Session 23

Demonstration of Industrial Process control Equipment and Systems.

Demonstration of maintaining Control Systems and Automation.

Web Links-

https://www.youtube.com/watch?v=Pm2e3CWt4YA

https://www.youtube.com/watch?v=J_KoRp8SnoE

https://www.youtube.com/watch?v=RRkwG6YzjJA

https://www.youtube.com/watch?v=VXfM6YhuKyg

Session 24 - 29

Project - Phase 3

Solving the fault of a system and bringing it to the working condition.

Case Studies

Case Studies

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