Product Design & Development

Teacher

Dr. G. Arun Manohar

Category

Core Courses

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Course Name : Product Design & Development

Code(Credit) :           (1-1-0)

Course Objectives

  • Understand modern product development processes.
  • Understand and explain the concept of Industrial design and robust design concepts.
  • Understand the concept of Design for manufacture and assembly.
  • Understand the legal factors, social issues, engineering ethics related to product design

Learning Outcomes

  • Prepare primary designs taking into consideration all relevant ergonomics and aesthetic aspects of the product.

Course Syllabus

Module I: Introduction                                                                                                       2 (hrs)

Introduction to product design, Morphology of design, Modern product development process, Innovative thinking

 Module II: Conceptual Design                                                                                              3 (hrs)

Generation, Selection and embodiment of concept, Product Architecture

Practice 1: Concept Design using 3D Experience  Platform

Module III: Industrial Design                                                                                               5 (hrs)

Process and need, Robust design concepts: Taguchi Design and DOE, case studies on various robust design concepts

Practice 2: Failure Analysis through Simulia - Structural Analysis,

Practice  3: Thermal Analysis using Simulia

Module IV: Design Optimization                                                                                         3 (hrs)

Optimization using 3D Experience- Function Generative Design

Practice  4: Shape Optimization using 3D Experience

Module V: Design for Manufacturing & Assembly                                                           3 (hrs)

Methods, Design for Maintainability, Designs for Environment, Product costing

Practice  5: Assembly Design Review using 3D Experience

Module VI: Value Engineering & Analysis                                                                        3 (hrs)

Definition, Methodology  & Case Studies, Economic analysis: Qualitative & Quantitative

 Module VII: Ergonomics & Aesthetics                                                                              3 (hrs)

Gross human autonomy, Anthropometry, Man-Machine interaction, Concepts of size and texture, color,  Comfort criteria, Psychological & Physiological Considerations

Practice  6 : Human Ergonomics using 3D Experience

Text Books:

  1. Engineering Design , George E.Dieter, Fourth Edition, McGraw Hill
  2. Chitale, A K, Product Design & Manufacturing, 2013, 6th Edition, PHI publication, India

Reference Books/ Material :

  1. Dassault Systemes Companion Learning Space Material on Product Design
  2. Dassault Systemes Companion Learning Space Material on Function Generative Design
  3. Dassault Systemes Companion Learning Space Material on Virtual Ergonomics Simulation Fundamentals- Delmia Ergonomics at Work

Session Plan

Session 1

Product Design & Development              https://youtu.be/w2m5eU8XDVI

Introduction                                          https://www.slideshare.net/RainRahul/product-design-51435538

https://youtu.be/3CpApLhJ-34

Morphology of Design                                https://youtu.be/_NP9cxlVzvg

 

Session-2

Modern Product Development                https://youtu.be/biyoGNRZmRw

What is Innovation                                    https://youtu.be/5Uh1KxcpWz0

https://youtu.be/TJ1SDXbij8Y

Session 3

Concept Generation                                      https://youtu.be/_r0VX-aU_T8

Concept Modeling using 3D Experience     https://youtu.be/5QlouGPHhPs

Session -4

Practice Session on Concept Generation using 3D Experience Natural Shape

Session -5

Robust Design                                            https://youtu.be/fjxDI2oQZp4

Design of Experiments                             https://youtu.be/-3ZBjmL_fME

Session-6

Structural Analysis using Simulia                                       https://youtu.be/aV8axBeSEUU

Practice Session on Structural Analysis using Simulia

Session-7

Thermal Analysis using Simulia                                 https://youtu.be/uW2Cpk7M6Ng

Practice Session on Thermal Analysis using Simulia

Session -8

Shape Optimization using 3D Experience        https://youtu.be/2nfs-HdqbQo

Practice Session on Functional  Generative Design

Session -9

Design for Manufacturing                                 https://www.slideshare.net/OmerChasib/dfma-design-for-manufacturing-and-assamply

Session-10

Assembly Design Review using 3D Experience

Session-11

Value Engineering

Value Analysis                                                    https://youtu.be/dvdfxr0fMzs

Session-12

Ergonomics                                                   https://youtu.be/xXGparpizns

Ergonomics Design using 3D Experience         https://youtu.be/HAt2atmuMgI

https://youtu.be/sVrcz5FzMk8

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