Course Objectives

Make Participants more employable.

Bridge the gap between conventional methods of learning and application-based method of learning.

To empower participants with the skills to face future challenges

Learning Outcomes

Identify job requirements, processes, and equipment for the output according to specified standards.

Prepare the required machine, equipment, and workpieces for the assembly process.

Perform mechanical/electrical components assembly operations by reading drawings, arranging, and joining parts together.

Maintain a safe and healthy workplace by adhering to the safety standards

Course Syllabus

MODULE 1: Introduction to E-Rickshaw (6 hrs)

Practice:

Parts and working of different parts of E- Rickshaw

Use of different tools and equipment for assembling.

MODULE 2: Prepare the machine, auxiliaries and work pieces for the assembly (6hrs)

Practice

Working with parts made from different materials, their conversion technique and uses of proper tool at proper place

MODULE 3: Mechanical and Electrical Assembly Operation (18 hrs)

Practice- Assembly of mechanical parts for chasis and body of an E-rickshaw.

Practice- Fitting of different electrical components to the E-Rickshaw.

MODULE 6: Inspection, quality check and operational testing (9hrs)

Practice- Measurement and testing processes after assembling

MODULE 7: Maintain 5S at the work premises (9hrs)

Practice- Arranging the equipment and tools used, after assembling

MODULE 8: Maintain a Health safe and secure working environment (9hrs)

Practice- Uses of different safety Equipment and keeping clean of the work area.

Projects (Maximum group size is 4)

Assembling an E-Rickshaw 3 wheeler.

Assembling an E-Bike.

Assembling an E-Rickshaw 4 wheeler

References :

Session Plan

Session 1,2,3

DEMO: Introduction to E-Ricksha

Working principle of different parts of E- Rickshaw

Session 4,5,6

Practice:

Parts and working of different parts of E- Rickshaw.

Use of different tools and equipments for assembling

Session 7,8,9

Lecture:

Prepare the machine, auxiliaries and workpieces for the assembly

Session 10,11,12

Practice:

Working with parts made from different materials, their conversion technique and uses of proper tool at proper place

Session 13,14,15

Practice:  Mechanical and Electrical Assembly Operation (6hrs)

Assembly of mechanical parts for chassis and body of an E-rickshaw

Sessiom 15,16,17

Practice:

Fitting of different electrical components to the E-Rickshaw

Session: 18,19,20

Practice:

Parts and working of different parts of E- Rickshaw.

Use of different tools and equipments for assembling

Session: 21,22,23

Practice: Inspection, quality check and operational testing (3 hrs)

Measurement process after assembling

Session 24,25,26

Practice: 3 hrs

Testing processes after assembling

Session: 27,28,29

Practice: Maintain 5S at the work premises

Arranging the equipment and tools used, after assembling

Session: 30,31,32

Practice:

Tools used, after assembling

Session: 33,34,35

Practice: Maintain a Health safe and secure working environment (4.5 hrs)

Uses of different safety equipment in the work area

Session: 36,37,38

Practice: 4.5 hrs

Keeping clean of the work area

Case Studies

Case Studies