Course Objectives

1. Would be able to understand each individual parts working mechanism
2. Able to find out the problems using fault diagnosis method or by scan tool
3. Would be able to guide the technicians for standard operating procedures to resolve fault

Learning Outcomes

1. Evaluate the information gathered from the customer report/job card /technician notes
2. warranty claim and maintenance details and take appropriate action to ensure maximum customer

Course Syllabus

Module 1: Introduction to an Automobile (3hrs)
Practice- Briefly explain BS IV & BS VI model.
Practice- overview Inspection of BS engine and there different parts

Module 2: Systems of measurement (3hrs)
Practice: Demonstration of Least Count, calculation, care & use of Veneer Caliper, micrometer and dial gauge.
Practice: Demonstration of useof different tools .

Module 3: Introduction to engine (12hrs)
Practice- Demonstration and Practice of Perform measuring practice to check the flatness of the cylinder head is warped or twisted with straightedge is used with a feeler gauge.

Module 4: Diesel Engine Components. (6hrs)
Practice- Demonstration of Perform measuring practice on cylinder bore, Connecting rod bore, inside diameter (ID) of a camshaft bearing with Telescope gauges.
Practice- Demonstration and Practice of major exterior components or parts of the automobile & Layout of an automobile

Module 5: Piston and connecting rod (6hrs)
Practice- Demonstration and Practice of Checking connecting rod for bend and twist. Assemble the piston and connecting rod assembly.

Module 6: Construction of a engine (6 hrs)
Practice: Demonstration of Perform measuring camshaft journal dia., crank shaft journal dia. , piston diameter by the help of micro meter.

Module 7: Intake & exhaust systems (15hrs)
Practice: Demonstration and Hands on practice on Execute overhauling of injectors and testing of injector

Module 8: Diesel Fuel Systems and braking. (3 hrs)
Practice: Demonstration and Practice of working and service procedure of ABS and identification of different parts of air brake system and its work principle.

Module 9: Emission Control:- Vehicle emissions. (3 hrs)
Practice: Demonstration and Practice of EGR /SCR Valve Remove and installation for inspection.

Module 10: Auto Electricals and Scan tool. (3 hrs)
Practice: Demonstration and Practice of all electrical components like Headlamp, tail lamp, switches and indicators
Practice: Demonstration and Practice of other internal Electrical components.
Practice: Demonstration and Practice of using Scan tool to dingoes a vehicle parameters.

List of Projects (Maximum group size is 4)
1. Disassembling and assembling a Vehicle engine.
2. Complete assembly of fuel system with total overhauling injectors.
3. Electrical system assembling of a vehicle with total diagnosis.

Session Plan

Session 1

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Session 2

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Case Studies

Case Studies