Course Objectives

1. Would be able to understand each individual parts working mechanism
2. Able to find out the problems using fault diagnosis method or by scan tool
3. Would be able to guide the technicians for standard operating procedures to resolve fault

Learning Outcomes

1. Evaluate the information gathered from the customer report/job card /technician notes
2. warranty claim and maintenance details and take appropriate action to ensure maximum customer

Course Syllabus

Module 1: Introduction & History (3hrs)
Practice- Introduction to Yamaha servicing lab and basics of 2-wheeler.

Module 2: Different components of a Motorcycle (3hrs)
Practice: Demonstration of different parts of a 2-wheeler.
Practice: Demonstration of different internal components.

Module 3: Periodic Maintenance of a motorcycle (12hrs)
Practice- Demonstration of periodic maintenance for Breaking System and Suspension.
Practice- Demonstration of periodic maintenance for steering system and swing arm.

Module 4: Tolerance and limit of different parts of a two- wheeler system. (6hrs)
Practice- Demonstration of fitting of different parts of a 2-wheeler with measurement.

Project - Phase 1(3hrs)
Dismantling a total 2-wheeler

Module 5: Fuel delivery system of a motorcycle (6hrs)
Practice- Demonstration of working of carburetor.
Practice- Demonstration of working of Air filter.

Module 6: CVT (Continuous Variable Transmission) (6 hrs)
Practice: Demonstration of CVT system with working and its components.

Project- Phase 2(3hrs)
Assembling Parts of a two wheeler with measurement.

Module 7: Introduction to Engine (15hrs)
Practice: Demonstration and Hands on practice on Cylinder Head, Cylinder, Piston
Practice: Demonstration and Hands on practice on Clutch Section, Magnet Section
Practice: Demonstration and Hands on practice on Gearbox system.
Module 8: Electrical components and FI System. (3 hrs)
Practice: Demonstration and Practice of all electrical components like Headlamp, tail lamp, switches and indicators
Practice: Demonstration and Practice of the uses of sparkplug and its working.

Project - Phase 3(6hrs)
Total assembling of the two wheeler.

List of Projects (Maximum group size is 4)
1. Total assembling of a manual 2-wheeler.
2. Total assembling of a automatic 2-wheeler with cvt.
3. Engine dismantle and assembling
4. Electrical system assembling

Session Plan

Session 1

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Session 2

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Case Studies

Case Studies