Objective:

Course Syllabus:

1. Manufacturing Requirements (Industrial Safety, Materials, and Metrology) (2-0-0) (80 Hrs)

Theory

1.1  Safety in Industry; Factory Regulations; Personal protective equipment (PPE)

1.2  Engineering Materials Classification and Requirements; Different properties of materials

1.3  Metrology & Standards of Measurements; Different types of measuring instruments; Limits, Fits & Tolerances;

1.4  Process of Metal Cutting

1.5  Use of Jigs & Fixtures

2. Conventional Machining (0-4-0) (200 Hrs)

Practice

2.1  Turning Operations (Internal and External), Knurling, Thread Cutting, Chamfering & Cut-off.

2.2  Drilling & related operations (Reaming, Boring, Counter Sinking, Counter Boring)

2.3  Surface Finishing Operations

2.4  Shaper Operations ( Horizontal & Vertical shaping, Shaping of Grooves, Slots)

2.5  Shaper Operations (Steps & Keyways, Angular Shaping, Cutting of Splines & Gear Teeth)

2.6  Milling & Related Operations (Slab Milling, Face Milling, Gear Cutting, etc.)

2.7  Slotter Operations (Internal Grooves or Keyways, Internal Gears, etc.)

3. CNC Machining (0-4-0) (200 Hrs)

Practice

3.1  Work Organization and Management (Safety; Simple Maintenance; Principles of Cutting; Machinery-handbooks, Datasheets, and tables; Computer Operating Systems)

3.2  Interpret Engineering Drawings (Drawing, Standards & Symbols)

3.3  Fundamentals, Numerical Control & Tools (Identification of  Cutting  Tools;  Manual  Cutting Operations; Off-setting and its Types; Fanuc & Siemens )

3.4  Master CAM; Programming ( Manual & CAM- Developing Program for Facing, Turning, Taper Turning, Drilling, Boring, and Threading by following Process Plan)

3.5  Setting and Operating CNC Lathe and Milling Machine (Setup, Initialization, Manipulation and Stop)

4. Non-Traditional Machining and 3D Printing (0-2-0) (100 Hrs)

Practice

4.1  Electric Discharge Machining- Machining Parameters & Characteristics

4.2  Electric Discharge Machining- Machining of  Different Materials & Analysis

4.3  Wire-EDM- Machine Control Panel, and Performance Characteristics by varying input parameters.

4.4  Additive Manufacturing- Rapid Prototyping Process, Various Rapid Prototyping Technologies: SLA, LOM, SLS and FDM.

Session Plan:

1. Manufacturing Requirements

Session 1 to 3:  Safety in Industry

Session 14 to 17: Process of Metal Cutting

Session 18, 19 & 20:  Use of Jigs & Fixtures

Assignment 1

To be given by the subject teacher based on the content covered.

Assignment 2

To be given by the subject teacher based on the content covered.

Assignment 3

To be given by the subject teacher based on the content covered.

Assignment 4

To be given by the subject teacher based on the content covered.