Course Name-E-Vehicle Assembly and Service Technology

Code(Credit) : CUTM3037(0-3-1)

Couse Objectives

• To provide candidates in-depth and detailed knowledge about electric vehicles and the subject associated.
• To get expertise of the basics of power converter operation 
• To design the full scale power train for electric vehicle.
• To know the Battery Management System Design and Control
• To get Hands-on Experience to design the Electric Vehicle
• To Get depth Knowledge about the troubleshoot in Electric Vehicle

Learning Outcomes

• It will create a high level skill to design a Electric Vehicle.
• The Learner can able to design a full scale Power train and also able to do the Troubleshoot.
• The Learner can also able to know all the GATE process require to design a full scale EV
• It can increase the skill of the learner so he/she can able to setup his won EV Center.

Course Syllabus

Module 1 -INTRODUCTION TO ELECTRIC VEHICLES

• Past, Present & Feature of EV
• Current Major Issues
• Recent Development Trends
• EV Concept, Key EV Technology
• Types of EV
• State-of-the Art EVs and HEVs
• Comparison of EV Vs IC Engine.
• EV System: EV Configuration: Fixed & variable gearing
• Single & multiple motor drive
• In-wheel drives EV Parameters: Weight, size, force, energy and performance parameters

Module 2-MODELLING OF VEHICLE PERFORMANCE PARAMETER

• Modelling Vehicle Acceleration
• Acceleration performance parameters,
• Modelling the acceleration of an electric scooter
• Modelling the acceleration of a small car

Module 3-MODELLING OF BATTERY ELECTRIC VEHICLES

• Electric Vehicle Modelling
  • Tractive Effort,
  • Rolling resistance force,
  • Aerodynamic drag,
  • Hill climbing force,
  • Acceleration force
  • Total tractive effort,
• Modelling Electric Vehicle Range
  • Driving cycles
  • Range modelling of battery electric vehicles
  • Constant velocity range modelling
  • Range modelling of fuel cell vehicles
  • Range modelling of hybrid electric vehicles

Module 4-SELECTION OF EV MOTORS

• Types of motors, Requirement of EV motors
• Comparison of EV motors, Basics of DC Motor
• Torque speed characteristics, DC Motor dynamics
• Field Weakening Control
• Four quadrant operation

Module 5-ENERGY STORAGE SYSTEM

• Batteries: Lead Acid Battery,
• Nickel based batteries, Sodium based batteries,
• Lithium based batteries
  • Li-ion & Li-poly,
  • Metal Air Battery,
  • Zine Chloride battery;
  • Ultra capacitors;
  • Flywheel Energy Storage System;
  • Hydraulic Energy Storage System;
• Comparison of different Energy Storage System Suggested reading: Study of different types of batteries

Module 6-DESIGN OF BATTERY PACK AND BATTERY MANAGEMENT SYSTEM

• Selection of battery for EVs & HEVs,
• Traction Battery Pack design,
• Requirement of Battery Monitoring,
• Battery State of Charge Estimation methods,
• Battery Cell equalization problem, thermal control,
• protection interface,
• SOC Estimation,
• Energy & Power estimation,
• Battery thermal management system,
• Battery Management System:
  • Definition,
  • Parts: Power Module, Battery,
  • DC/DC Converter,
  • load,
  • communication channel,
  • Battery Pack Safety,
  • Battery Standards & Tests.

Module 7-CHARGING INFRASTRUCTURE

• Domestic Charging Infrastructure,
• Public Charging Infrastructure,
• Normal Charging Station,
• Occasional Charging Station,
• Fast Charging Station,
• Battery Swapping Station,
• Move-and-charge zone

Session Plan

Session 1

• Matlab - Simulink IntroductionE-Mobility
• Simulation Practice 

Session 2

• Introduction To Electric Vehicle
• Simulation Practice

Session 3

• Electric Vehicle Introduction(Vehicle Dynamics)
• Simulation Practice

Session 4

• Introduction To Forces on EV
• Simulation Practice

Session 5

• Power Calculation for EV
• Simulation Practice

Session 6

• Introduction to Power Electronics Components
• Simulation Practice

Session 7

• Power Converter Modelling for EV
• Simulation Practice

Session 8

• Power Converter Modelling - Level II
• Simulation Practice

Session 9

• Power Inverter Modelling using MATLAB
• Simulation Practice

Session 10

• Electric Motor Control Mechanism for EV Application
• Simulation Practice

Session 11

• DC Motor Modelling and Control
• Simulation Practice

Session 12

• Induction Motor Modelling and Control
• Simulation Practice

Session 13

• BLDC Motor Modelling and Control
• Simulation Practice

Session 14

• PMSM Motor Modelling and Control
• Simulation Practice

Session 15

• Switched Reluctance Motor Modelling and Control
• Simulation Practice

Session 16

• Introduction to EV Battery Modeling
• Simulation Practice

Session 16

• Concept of Battery Management System
• Simulation Practice

Session 16

• Concept of State of Charge Estimation
• Simulation Practice

Session 17

• Battery Protection Scheme
• Simulation Practice

Session 18

• Introduction to Vehicle Modeling
• Simulation Practice

Session 19

• EV Power Train Modeling
• Simulation Practice

Session 20

• EV Driving Mechanism and Control
• Simulation Practice

Session 21

• ECU for EV Application
• Simulation Practice

Session 22

• Communication Protocols for EV Application
• Simulation Practice

Session 23

• Design of Sensor Circuit for EV Application
• Simulation Practice

Session 24

• Power Electronics Gate Drive Design for EV Application
• Simulation Practice

Session 25

• Microcontroller and Its Application to control BLDC Motor
• Practice using Arduino Based Drive

Session 26

• Microcontroller and Its Application to control Induction Motor
• Practice using Arduino Based Drive

Session 27

• Microcontroller and Its Application to control BLDC Motor
• Practice using STM 32 Based Drive

Session 28

• Microcontroller and Its Application to control Induction Motor
• Practice using STM 32 Based Drive

Session 29

• EV Model Fabrication Design
• Practice 

Session 30

• EV Model Vehicle Fabrication
• Practice