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Understand the need of composites in structural and non-stuctural applications.
Know the, properties and application of different types of reinforcements.
Understand the different fabrication techniques for Fibre reinforced composites.
Knowledge will be gained on the subject matter.
Able to apply the theory to practical problems.
Knowledge will be enhanced to implement the concept for product development
Course Outline
Module-I
Introduction to composites. Basic nomenclatures – reinforcing phase, continuous phase, matrix, interface. Definition and Classification of fibers, Reinforcing fibres- Glass fibers, Carbon fibers, Aramid fibers, Metal fibers, Alumina fibers, Boron Fibers, Silicon carbide fibers, Natural fibres and Multiphase fibers.
Module-II
Study of mechanical & thermal properties of various fibres Viz. Carbon, glass, silicon carbide, boron, Kevlar and their use in the production of fibre reinforced composites.
Practice-1: Analysis of different properties of fibre reinforced composites using BIOVIA material studio.
Practice-2: Synthesis of Carbon fibres using PAN as a starting material
Module-III
Study of major natural fibres (coir, jute) which are used in the production of fibre reinforced composites. Advantages and disadvantages of natural fibres used in composites.
Practice-3: Synthesis of Natural Fibres-Reinforcement
Module-IV
Reinforcements used in Polymer matrix composites- glass, carbon, aramids, boron, Roving’s, yarns, fabrics, etc.; Classification of resins, thermoset, thermoplastic metal matrix and their production properties, advantages, disadvantages (phenolic, epoxy, polyester, vinyl esters).
Practice-4: Preparation of polymer blends using Materials studio
Module-V
Manufacturing methods: Hand and spray lay-up, injection molding, resin injection, filament winding, pultrusion and electrospinning.
Practice-5: Fabrication of polymer nanofibres composites using electrospinning method
Practice-6: Making of glass fibres composites material
Module-VI
Testing of tensile strength of reinforced composites, effect of volume of fibres on mechanical properties of fibre reinforced composites. Fatigue and creep process in fibre reinforced composites.
Module-VII
Study of various applications of Fibre reinforced composites mainly in the field like Aero plane, aerospace, medical, sports, ship building automobiles and industries.
Projects:
Related to synthesis of different fibre reinforced composites for automobile applications
TEXT BOOKS
Fibre Reinforced Material Technology N. J. Parratt Van Nostrand Reinhold Co, Inc 1972
High Performance Fibre Composites J. H. Morely Academic Press
Composite materials Krishan K. Chawla Springer 2005
High Performance Fibres J.W.S. Hearle Woodhead UK 2005
Introduction to composites. Basic nomenclatures – reinforcing phase, continuous phase, matrix, interface
https://www.youtube.com/watch?v=wrnuljdwpjo
https://www.youtube.com/watch?v=ns8TSBk2wDI
https://nptel.ac.in/content/storage2/courses/105108124/pdf/Lecture_Notes/LNm1.pdf
Definition and Classification of fibers, Reinforcing fibres- Glass fibers, Carbon fibers, Aramid fibers, Metal fibers, Alumina fibers, Boron Fibers, Silicon carbide fibers, Natural fibres and Multiphase fibers.
Study of mechanical & thermal properties of various fibres Viz. Carbon, glass, silicon carbide, boron, Kevlar
Their use in the production of fibre reinforced composites.
https://www.youtube.com/watch?v=C0euHM4o3RY
https://iopscience.iop.org/article/10.1088/1757-899X/330/1/012107/pdf
Practice-1: Analysis of different properties of fibre reinforced composites using BIOVIA material studio.
Practice-2: Synthesis of Carbon fibres using PAN as a starting material
Study of major natural fibres (coir, jute) which are used in the production of fibre reinforced composites.
Advantages and disadvantages of natural fibres used in composites.
https://www.onlinetextileacademy.com/advantages-and-disadvantages-of-natural-and-manmade-fibres/
Practice-3: Synthesis of Natural Fibres-Reinforcement
Reinforcements used in Polymer matrix composites- glass, carbon, aramids, boron, Roving’s, yarns, fabrics, etc.
https://polymerinnovationblog.com/polymer-composites-part-3-common-reinforcements-used-composites/
Classification of resins, thermoset, thermoplastic metal matrix and their production properties, advantages, disadvantages (phenolic, epoxy, polyester, vinyl esters).
http://compositeslab.com/composite-materials/resins/
http://cloudportal.sathyabama.ac.in/coursematerial_staging/uploads/SAE1401.pdf
Practice-4: Preparation of polymer blends using Materials studio
Manufacturing methods: Hand and spray lay-up, injection molding
https://www.slideshare.net/jeffjose09/fibre-reinforced-plastic-manufacturing-methods
https://www.mdpi.com/2073 4360/11/10/1667/pdf#:~:text=Manufacturing%20of%20FRP%20composite%20involves,matrix%20material%20by%20various%20techniques.&text=The%20resin%20material%20is%20poured,brush%20on%20a%20reinforcement%20material.
Manufacturing methods: resin injection, filament winding, pultrusion and electrospinning.
https://www.slideshare.net/jeffjose09/fibre-reinforced-plastic-manufacturing-methods
https://www.mdpi.com/20734360/11/10/1667/pdf#:~:text=Manufacturing%20of%20FRP%20composite%20involves,matrix%20material%20by%20various%20techniques.&text=The%20resin%20material%20is%20poured,brush%20on%20a%20reinforcement%20material.
Practice-5: Fabrication of polymer nanofibres composites using electrospinning method
https://www.youtube.com/watch?v=das0EVzd4Js
https://www.sciencedirect.com/science/article/abs/pii/S0167732221000908
Practice-6: Making of glass fibres composites material
Testing of tensile strength of reinforced composites, effect of volume of fibres on mechanical properties of fibre reinforced composites.
Fatigue and creep process in fibre reinforced composites.
https://www.youtube.com/watch?v=vSznCsDl8J8
https://www.youtube.com/watch?v=ywDsB3umK2Y
https://www.mdpi.com/2073-4360/11/10/1667/pdf
Study of various applications of Fibre reinforced composites mainly in the field like Aero plane, aerospace
Study of various applications of Fibre reinforced composites : medical, sports, ship building automobiles and industries.
https://www.mdpi.com/2073-4360/11/10/1667/pdf
Shraban Kumar Sahoo completed his master degree in Chemistry from NIT Rourkela, in 2014 and his Ph.D. in Material and Industrial chemistry from NIT Rourkela in 2019 on thesis entitle “Graphene based metal oxide nanocomposites for removal of toxic pollutants from synthetic as well as industrials waste water”. During his PhD, he published one ACS, […]
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