Course Name: JOB ROLE-AUTOMOTIVE SERVICE TECHNICIAN
Code(Credit) : ABC01(1-4-1)
Safety, health and environmental policies and regulations for the workplace as well as for automotive trade in general (e.g. safe working practices inside pits/ under vehicles).
Understand the auto component manufacturer specifications related to the various components/ aggregates in the two/ three wheeler vehicle.
Follow standard operating procedures for using workshop tools and equipment for service and minor aggregate repairs in the two/ three wheeler vehicle.
Conduct test drives to assess need for repairs, calibration or any other adjustments in the electrical/ mechanical aggregates in the two/ three wheeler vehicle.
Ensure OEM recommended procedure and checklist is followed for routine servicing in case of non-routine service or repair, confirm tasks to be carried out with superior.
calibrate, align and adjust settings, alignment, pressures, tension, speeds and levels relevant to:
Engine and aggregates.
Electrical and electronic components.
Scooter (two-stroke engine).
Scooter (four-stroke engine).
Motorcycle (two-stroke engine),
Motorcycle (four-stroke engine).
Disc & drum brakes system.
Other components (including to valves, ignition, fuel and emissions, transmission, lights, tyres, steering and body fittings).
Carry out routine service and minor repairs of Vehicles and aggregates of two and three-wheelers understand auto component specifications, correctly use workshop tools, assess the need for repairs, and understand contents of service manuals.
Plan and organize work to meet expected outcomes, plan & understand work content and output required in a given time, maintain set quality standards, identify and manage organizational resources efficiently and effectively.
Work Effectively in a Team:-know and follow organizational policies and procedures for working with colleagues.
Maintain a healthy, safe, and secure working environment: - know prevailing environmental norms, government policies, and work to eliminate common breaches in health &safety.
Module 1:safety and job role model.
Industrial in-house practice platform as per the customer complaint.
Module 2: Specification parameters of 2 & 3 wheelers.
Different companies specification variation along with models.
Basics of automobile terms.
Video tutorial – 01
Module 3: Overview construction of 2 & 3 wheelers.
Update technology adoption.
Engine electrical system.
Practice: - Demonstration and identification of all attachment components.
Practice: - Complete dismantle and assemble the engine with the procedure by following the respective service manual.
Practice: - Use of engine special tools.
Practice: - Precision measurement of all components.
Practice: - Engine electrical fault finding.
Video tutorial - 01
Video tutorial – 02
Project -Phase 1 (3HRS).
Measure engine components.
(Piston, Crankshaft, connecting rod, gudgeon pin, camshaft, valve guide, block deck test, engine cylinder, oil clearance between main journal bearing and crank throw shaft, valve adjustment, crankshaft endplay) etc.
Module 4: Anatomy (aggregate) of an automobile.
Components of an automobile.
Tools and equipment.
System of an engine.
Practice: - Overview demonstration of the different companies' engines and comparisons.
Practice: - Use of special tools.
Practice: - Overhauling procedure of an engine.
Practice: -Engine assembling and dismantling procedure.
Practice:- Carburettor and its cleaning process.
Video tutorial - 01
Video tutorial - 02
Project -Phase 2 (3HRS).
Overhauling of a live engine. (Overhauling needed).
Module 5: Electrical and electronics system.
Basics of automobile electrical components.
ISO symbols (International standardization for organization).