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1. Introduction to E-Vehicle
2. Conversion to E-Vehicle
3. Classification of E-Vehicle and Subsystems of E-Vehicle
4. Norms and Standards as per ARAI, AIS (Automotive Industry Standard), AIS 048, AIS 049, AIS 138 (Part-1), AIS 138 (Part-2)
1. Parameters of Battery Cell : Cell Voltage, AH, Capacity, Life Cycle, Charging and Discharging Curve, C Rating, Maximum Charge Rate and Maximum Discharge Rate, SOC (State of Charge), DOD (Death of Discharge), SOH (State of Heath).
2. Various connection of Cells: Series connection, Parallel connection, Combination of both series and parallel connection
3. Spot Welding Connections, Wiring Harness, Wire Connector and Soldering Connections joints
4. Sealing the battery pack with insulated Tape, anti-vibration Materials and water proof casing material
5. Performance Checking, Replacement of Cells and Regular Maintenance to increase life of EV
1. Various Kinds of Failure that can Occur in Li-Ion cells and Thermal Runaway
2. Safety Parameters for Battery, BMS Control Characteristics
3. Connecting the BMS, Balance Wiring and Continuity Checking
4. Heat Shrinking of BMS with Battery cells and Printing the Label of Battery Specification on Pack
1. Electric Vehicle Charging: Introduction, Types of Charging(AC and DC), Slow Charging and Fast Charging
2. On Board Charger (OBC) and Off Board Charger, Charging Infrastructure, DCDC converter for LV (Low Voltage) battery charging and LV load
3. Electric Vehicle Supply Equipment (EVSE): Types of EVSE, Portable EVSE, Wall mounted EVSE
4. EV conductive charge cable, EV connector, Vehicle inlet, Plugs and Socket for EV charging
1. Introduction to Electric Motors : DC Motor, BLDC Motor, 3-phase PMSM Motor, 3-phase Induction Motor
2. BLDC and Runner Motor Construction, Assembly and Working
3. Convertors, invertors and Controls, Regenerative braking system
4. Working Sefty of Electric Vehicle Motor Components
1. Introduction to Powertrain, Motor Power and Torque Calculations
2. Weight Distribution and Thermal Management in EV : Air Cooling, Liquid Colling and Heating
3. BLDC Motor Controls, Motor Control Circuitry, Control Sequence and Power train Modelling
1. Construction, Cutting, Welding and Assembly of Chassis
2. Assembly of Batteries, BLDC Motors, Inverter Unit, Powertrain Unit and Couplers with Chassis, PDU(Power Distribution Unit), BCM (Body Control Module)
3. ECU and Tuning Parameters, Communication System in EV: CAN and LIN
4. Quality Check, Saftey Checklist and Dos and Donts
1. Battery Selection Depeding on Capacity and Construction of Cell Cage using CAD and Die Cut
2. Cutting the Joint Plates and Spot Welding : Parallel and Series Connections of Cells.Testing the Capacity and adding or removing the cells
3. BMS Installation with balance : Charging and Discharging Rate of Battery Pack
4. BLDC Motor Winding, Shaft, Stator, Rotor, Stiching, Coupling, Sealing and Testing
5. Power Train Assembly and Inverter : IGBTs , Controllers
1. Iqbal Husain, "Electric and Hybrid Vehicles Design Fundamentals", CRC Press, 2010 https://doi.org/10.1201/9781439894972
2. Ali Emadi "Handbook of Automotive Power Electronics and Motor Drives", CRC Press, 2017 https://doi.org/10.1201/9781420028157
3. Mehrdad Ehsani, Yimin Gao, Sebastien E. Gay, Ali Emadi, "Modern Electric, Hybrid Electric, and Fuel Cell Vehicles Fundamentals, Theory, and Design", CRC Press, 2004 https://doi.org/10.1201/9781420037739
4. James Larminie, John Lowry, "Electric Vehicle Technology Explained", Wiley 2012.
5. https://araiindia.com/downloads
Norms and Standards as per ARAI, AIS (Automotive Industry Standard), AIS 048, AIS 049, AIS 138 (Part-1), AIS 138 (Part-2)
Parameters of Battery Cell : Cell Voltage, AH, Capacity, Life Cycle, Charging and Discharging Curve, C Rating, Maximum Charge Rate and Maximum Discharge Rate, SOC (State of Charge), DOD (Death of Discharge), SOH (State of Heath)
Various connection of Cells: Series connection, Parallel connection, Combination of both series and parallel connection
Spot Welding Connections, Wiring Harness, Wire Connector and Soldering Connections joints
Sealing the battery pack with insulated Tape, anti-vibration Materials and water proof casing material
Performance Checking, Replacement of Cells and Regular Maintenance to increase life of EV
Heat Shrinking of BMS with Battery cells and Printing the Label of Battery Specification on Pack
Electric Vehicle Charging: Introduction, Types of Charging(AC and DC), Slow Charging and Fast Charging
Introduction to Electric Motors : DC Motor, BLDC Motor, 3-phase PMSM Motor, 3-phase Induction Motor
Dr P Anthony Sunny Dayal completed his M.Tech in Radar and Microwave Engineering from Andhra University and Ph.D in Antenna Array Design For Radar And Emc Applications from Centurion University. Recipient of “Young Scientist Award” from His Excellency Shri Biswabhusan Harichandan Governor of Andhra Pradesh, at Andhra Pradesh Science Congress – 2019 by Andhra Pradesh […]
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