Domain Track: Industrial Automation
Teacher
Dr. Amit Kumar Sahoo
Category
Domain Courses
Course Attendees
Still no participant
Course Reviews
Still no reviews
Track Total Credits ( T-P-P) (5-9-10)
Courses Division( list all divisions):
- Brief introduction to Industrial Automation 1-0-0
- Advanced programming & control blocks of PLC 1-2-0
- Control & signal wiring of PLC 0-2-0
- SCADA based advanced features 1-1-0
- SCADA & PLC based sequential control 0-1-0
- Human Machine Interface 1-2-0
- OPC server base data fetching & control 1-1-0
- Project 0-0-6
- Internship 0-0-4
Domain Track Objectives:
To upgrade knowledge levels needed for modern industries
Process & sequential control logic of industry.
Project based training
Domain Track Course Outcomes:
| COs | Course outcomes | Mapping COs with POs (High-3, Medium-2, Low-1) |
| CO1 | Able to gain Knowledge on installation of Industrial Automation concept | PO1 (3), |
| CO3 | Able to identify and resolve the hardware/software problems of automation |
PO2(3), PO5(1) |
| CO4 | Able to develop skill of designing automatic control system and controller for a particular application. |
PO3(3) |
Domain Syllabus:
Course - 1
Brief introduction to industrial automation :
1.1 Automation Uses
1.2 Automation - PLC Basics
1.3 Mechanical relays versus PLC
1.4 Functions of various blocks and working principle of advanced blocks.
Course - 2
ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC
2.1 CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD
2.2 MOV,MVM, AND, OR, XOR, NOT. CLR.
2.3 BSL, BSR, SQC, SQL,SQO, FFL,FFU,LFL,LFU
2.4 JMP,LBL,JSR,MCR
2.5 Connecting PLC software with SCADA software
Practice
P2.1 - Comparison of industry based analog signals.
P2,2 - Detecting different product output of an industry
P2.3 - Sequential control of an industry by using advanced blocks.
P2.4 - Emergency control system of a industry
P2.5 Connecting PLC software with SCADA software
Course - 3
CONTROL & SIGNAL WIRING OF PLC
3.1 Control wiring of PLC.
3.2 PLC, Sensor and field instruments signal flow wiring.
3.3 Device connectivity
Practice
P3.1 PLC input/output wiring concept.
P3.2 Connecting relay, contactor, sensors and other field instruments.
P3.3 Controlling an industry motor using STAR-DELTA connection
Course - 4
SCADA BASED ADVANCED FEATURES
4.1 Alarms
4.2 Trends, Data base connectivity & Report generation
4.3 Recipe management
4,4 Security.
Practice :
P4.1 - Data fetching and representing on graph and excel
P4.2 - Advanced controlling of industry by using SCADA
Course - 5
SCADA & PLC BASED SEQUENTIAL CONTROL
5.1 Script
5.2 Networking
5.3 Device connectivity.
Practice :
P5.1 Script
P5.2 Networking
P5.3 Device connectivity
Course - 6
HUMAN MACHINE INTERFACE
6.1 What is HMI. Use of HMI
6.2 Concept of different operational features
6.3 Connectivity of HMI and PLC.
Practice :
P6.1 Alarms
P6.2 Security
P6.3 Recipe manager
Course - 7
OPC SERVER BASE DATA FETCHING & CONTROL
7.1 Study of Open Platform Communications
7.2 OPC to control PLC, SCADA .
7.3 OPC based different protocol concept.
7.4 Data handling using OPC.
Practice :
P7.1 Installation of OPC
P7.2 OPC protocols
P7.3 Connectivity of PLC, SCADA & ARDUINO to OPC.
PROJECT
1.Automation of Callander machine in waste to wealth lab.
2.Automation of substation at the university.
3.Sanitary incinerator.
4. Automatic gate control of entrance of buses.
INTERNSHIP
Prasad Seeds (Hyderabad)
Session Plan for the Entire Domain:
Module - 1
Brief introduction to industrial automation:
Session 1 Automation Uses
Session 2 Automation - PLC Basics
Session 3 Mechanical relays versus PLC
Session 4 Functions of various blocks and working principle of advanced blocks.
PPT: Introduction & brief ideas
Video : https://www.youtube.com/watch?v=xowQkxFXTNg&t=1s
Video : https://www.youtube.com/watch?v=b9HU-_XyUw0&t=2s
Video : https://www.youtube.com/watch?v=H5GyL7nmnEY&feature=emb_rel_end
Module - 2
ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC
Session 5 CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD
Session 6 MOV,MVM, AND, OR, XOR, NOT. CLR.
Session 7 BSL, BSR, SQC, SQL,SQO, FFL,FFU,LFL,LFU
Session 8 JMP,LBL,JSR,MCR
Practice :
P2.1 - Comparison of industry based analog signals.
P2.2 - Detecting different product output of an industry
P2.3 - Sequential control of an industry by using advanced blocks.
P2.4 - Emergency control system of a industry
P2.5 Connecting PLC software with SCADA software
Video: Ladder logic
Practice : http://plc-coep.vlabs.ac.in/
PDF : IA Lecture - 10 Math ,
Video : https://www.youtube.com/watch?v=zrLh1TeuUq8
Module - 3
CONTROL & SIGNAL WIRING OF PLC
Session 9 Control wiring of PLC.
Session 10 PLC, Sensor and field instruments signal flow wiring. Device connectivity
Practice :
P3.1- PLC input/output wiring concept.
P3.2 -Connecting relay, contactor, sensors and other field instruments.
P3.3- Controlling an industry motor using STAR-DELTA connection
Practice : http://plc-coep.vlabs.ac.in/
PPT : sensors
PDF : IA Lecture - 15 Program
Video : https://www.youtube.com/watch?v=K2eQolLBVUY
Module - 4
SCADA BASED ADVANCED FEATURES
Session 11 Alarms
Session 12 Trends, Data base connectivity & Report generation
Session 13 Recipe management
Session 14 Security.
Practice :
P4.1 - Data fetching and representing on graph and excel
P4.2 - Advanced controlling of industry by using SCADA
PPT : SCADA
Video : SCADA
Module - 5
SCADA & PLC BASED SEQUENTIAL CONTROL
Session 15 Script
Session 16 Networking
Session 17 Device connectivity.
Practice :
P5.1 - Script
P5.2 - Networking
P5.3 - Device connectivity
PPT : SCADA & PLC
Video : SCADA PLC
Module - 6
HUMAN MACHINE INTERFACE
Session 18 What is HMI. Use of HMI
Session 19 Concept of different operational features
Session 20 Connectivity of HMI and PLC.
Practice :
P6.1 - Alarms
P6.2 - Security
P6.3 - Recipe manager
PDF : HMI
Video : HMI
Module - 7
OPC SERVER BASE DATA FETCHING & CONTROL
Session 21 Study of Open Platform Communications Kepserver.
Session 22 OPC to control PLC, SCADA.
Session 23 OPC based different protocol concept.
Session 24 Data handling using OPC.
Practice :
P7.1 - Installation of OPC
P7.2 - OPC protocols
P7.3 - Connectivity of PLC, SCADA to OPC.
PPT : OPC
Video: OPC
List of Projects/ papers/jobs/products to be done in domain:
Gate Process to Project
Gate 0: Project Identification
Gate 1: Planning
Gate 2: Modelling
Gate 3: Design and simulation
Gate 4: Documentation
PROJECT :
1.Automation of Callander machine in waste to wealth lab.
2.Automation of substation at the university.
3.Sanitary incinerator.
4. Automatic gate control of entrance of buses.
PAPERS :
1.SMART HELMET- '' THE KEY FOR SECURED LIFE '
2.Driver less vehicle.
JOBS : Prasad Seeds (Hyderabad)
INTERNSHIP : Prasad Seeds (Hyderabad)
Our Main Teachers
Amit Kumar Sahoo has completed his PhD in 2021 from Birla Institute of Technology, Mesra, India. In 2010, he has completed his Master’s degree in Electrical & Electronics Engineering from National Institute of Technology, Rourkela, India with Power System and Control specialization. He is presently working as an Associate Professor […]