Domain Track: Industrial Automation

Teacher

Dr. Amit Kumar Sahoo

Category

Domain Courses

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Domain Track Title : INDUSTRIAL AUTOMATION

Track Total Credits ( T-P-P) (5-13-6)

Courses Division (list of Courses):

 

1. Introduction to Industrial Automation                        1-0-0

2. Advanced programming & control blocks of PLC             1-2-0

3. Control & signal wiring of PLC                                               0-2-0

4. SCADA based advanced features                                        1-1-0

5. SCADA & PLC based sequential control                             0-4-0

6. HMI & VFD                                                                               1-3-0

7. OPC server base data fetching & control                            1-1-0

8. Project                                                                                       0-0-6

Domain Track Objectives:

Industrial automation domain is both interactive as well as hands-on. After gaining knowledge about this domain, students can get easily absorbed in industries as most of the product and process industries prefer students who have knowledge about industrial automation. As the application and implementation of Industrial automation is very vast so students have a choice to choose their career in whichever part they are strong in. We aim to upgrade knowledge levels needed for modern industries, Process & sequential control logic of industry. This will cover topics such as Programmable Logic Controllers (PLCs), Human Machine Interface (HMI), Supervisory Control and Data Acquisition (SCADA) with latest Industrial Automation software and hardware.

To upgrade knowledge levels needed for modern industries

Process & sequential control logic of industry.

Project based training

Domain Track Learning Outcomes:

CO1 - Able to gain knowledge on the installation of Industrial Automation concept

CO2 - Understand automation technologies and identify advantages, limitations and applications of the same

CO3 - Ableto identify and resolve the hardware/software problems of automation

CO4 - Analyze & explain different functions of PLC

CO5 - Able to develop the skill of create automatic control systems and controllers for a particular application.

Domain Syllabus:

Course - 1

Introduction to industrial automation:

1.1    Automation Uses

1.2    Automation - PLC Basics

1.3    Mechanical relays versus PLC

1.4    Functions of various blocks and working principle of advanced blocks.

Course - 2

ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC

2.1   CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD

2.2   MOV, MVM, AND, OR, XOR, NOT. CLR.

2.3   BSL, BSR, SQC, SQL, SQO, FFL, FFU, LFL, LFU

2.4    JMP, LBL, JSR, MCR

2.5   Connecting PLC software with SCADA software

Practice

P2.1 - Comparison of industry based analog signals.

P2.2 - Detecting different product output of an industry

P2.3 - Sequential control of an industry by using advanced blocks.

P2.4 - Emergency control system of a industry

P2.5   Connecting PLC software with SCADA software

Course - 3

CONTROL & SIGNAL WIRING OF PLC

3.1   Control wiring of PLC.

3.2   PLC, Sensor and field instruments signal flow wiring.

3.3   Device connectivity

Practice

P3.1 PLC input/output wiring concept.

P3.2 Connecting relay, contactor, sensors and other field instruments.

P3.3 Controlling an industry motor using STAR-DELTA connection

Course - 4

SCADA BASED ADVANCED FEATURES

4.1   Alarms

4.2   Trends, Data base connectivity & Report generation

4.3    Recipe management

4,4    Security.

Practice :

P4.1   - Data fetching and representing on graph and excel

P4.2  -  Advanced controlling of industry by using SCADA

Course - 5

SCADA & PLC BASED SEQUENTIAL CONTROL

5.1   Script

5.2   Networking

5.3   Device connectivity.

Practice :

P5.1   Script

P5.2   Networking

P5.3   Device connectivity

P5.4   Pneumatic controls

P5.4.1   2-Way Valves control

P5.4.2   3-Way Valves control

P5.4.1   Pressure Relief Valves

P5.4.2   Pressure Reducing Valves

Course - 6

6.1 What is HMI. Different features and connectivity of PLC

6.2 What is VFD and concept of different operational features

6.3 Connectivity of HMI, PLC and VFD.

Practice:

P6.1 Alarms, Security and connectivity.

P6.2 VFD operation with BOP.

P6.3 VFD operation with IO terminals

P6.4   HMI, PLC and VFD based control system of motors.

Course - 7

OPC SERVER BASE DATA FETCHING & CONTROL

7.1 Study of Open Platform Communications

7.2 OPC to control PLC, SCADA

7.3 OPC based different protocol concept.

7.4   Data handling using OPC.

Practice :

P7.1   Installation of OPC

P7.2   OPC protocols

P7.3   Connectivity of PLC, SCADA & ARDUINO to OPC.

PROJECT

1.Automation of Callander machine in waste to wealth lab.

2.Automation of substation at the university.

3.Sanitary incinerator.

4. Automatic gate control of entrance of buses.

INTERNSHIP

Prasad Seeds (Hyderabad)

Session Plan for the Entire Domain:

Module - 1 

Introduction to industrial automation: 

Session 1     Automation Uses

Session 2     Automation - PLC Basics

Session 3      Mechanical relays versus PLC

Session 4     Functions of various blocks and working principle of advanced blocks.

 

PPT: Introduction & brief ideas

Video : https://www.youtube.com/watch?v=xowQkxFXTNg&t=1s

Video : https://www.youtube.com/watch?v=b9HU-_XyUw0&t=2s

Video : https://www.youtube.com/watch?v=H5GyL7nmnEY&feature=emb_rel_end

 

Module - 2

ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC 

Session 5     CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD

Session 6      MOV,MVM, AND, OR, XOR, NOT. CLR.

Session 7      BSL, BSR, SQC, SQL,SQO, FFL,FFU,LFL,LFU

Session 8      JMP,LBL,JSR,MCR

Practice :

P2.1 - Comparison of industry based analog signals.

P2.2 -   Detecting different product output of an industry

P2.3  -  Sequential control of an industry by using advanced blocks.

P2.4 -  Emergency control system of a industry

P2.5   Connecting PLC software with SCADA software

 

Video: Ladder logic

Practice : http://plc-coep.vlabs.ac.in/

PDF : IA Lecture - 10 Math ,

IA Lecture - 11 Mov-Log

IA Lecture - 13 Shift-Seq

IA Lecture - 14 Shift-Seq 2

Video : https://www.youtube.com/watch?v=zrLh1TeuUq8

 

Module - 3

CONTROL & SIGNAL WIRING OF PLC

Session 9      Control wiring of PLC.

Session 10    PLC, Sensor and field instruments signal flow wiring. Device connectivity

Practice :

P3.1- PLC input/output wiring concept.

P3.2 -Connecting relay, contactor, sensors and other field instruments.

P3.3- Controlling an industry motor using STAR-DELTA connection

Practice : http://plc-coep.vlabs.ac.in/

 

PPT : sensors

PDF :  IA Lecture - 15 Program

Video : https://www.youtube.com/watch?v=K2eQolLBVUY

 

Module - 4

SCADA BASED ADVANCED FEATURES

Session 11    Alarms

Session 12    Trends, Data base connectivity & Report generation

Session 13     Recipe management

Session 14    Security.

Practice :

P4.1  - Data fetching and representing on graph and excel

P4.2  -  Advanced controlling of industry by using SCADA

 

PPT : SCADA

Video : SCADA

 

Module - 5

SCADA & PLC BASED SEQUENTIAL CONTROL

Session 15    Script

Session 16    Networking

Session 17    Device connectivity.

Practice :

P5.1 - Script

P5.2 - Networking

P5.3 - Device connectivity

 

PPT : SCADA & PLC

Video : SCADA PLC

 

Module - 6

HUMAN MACHINE INTERFACE & VFD

Session 18    What is HMI. Use of HMI, Different features and connectivity of PLC

Session 19    VFD and Concept of different operational features

Session 20    Connectivity of HMI, PLC and VFD.

Practice :

P6.1 - Alarms, Security and connectivity

P6.2 - VFD operation with BOP

P6.3 - VFD operation with I/O terminals

P6.4 - HMI, PLC and VFD based control system of motors

 PDF : HMI

Video : HMI

 

Module - 7

OPC SERVER BASE DATA FETCHING & CONTROL

Session 21    Study of Open Platform Communications Kepserver.

Session 22    OPC to control PLC, SCADA.

Session 23    OPC based different protocol concept.

Session 24    Data handling using OPC.

Practice :

P7.1 - Installation of OPC

P7.2 - OPC protocols

P7.3 - Connectivity of PLC, SCADA to OPC.

 

PPT : OPC

Video: OPC

Video : https://www.youtube.com/watch?v=QiyX9e_Ve38

https://www.youtube.com/watch?v=oA1iY9oJvRI

List of Projects/ papers/jobs/products to be done in domain:

Gate Process to Project

Gate 0: Project Identification

Gate 1: Planning

Gate 2: Modelling

Gate 3: Design and simulation

Gate 4: Documentation

 

PROJECT :

1.Automation of Callander machine in waste to wealth lab.

2.Automation of substation at the university.

3.Sanitary incinerator.

4. Automatic gate control of entrance of buses.

 

PAPERS  :

1.SMART HELMET- '' THE KEY FOR SECURED LIFE '

2.Driver less vehicle.

 

JOBS : Prasad Seeds (Hyderabad)

 

INTERNSHIP  : Prasad Seeds (Hyderabad)

Our Main Teachers

          Amit Kumar Sahoo has completed his PhD in 2021 from Birla Institute of Technology, Mesra, India. In 2010, he has completed his Master’s degree in Electrical & Electronics Engineering from National Institute of Technology, Rourkela, India with Power System and Control specialization. He is presently working as an Assistant Professor […]

Gautam Modak

Sr. Teaching Assistant
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           Here in Centurion University of Technology and Management he is  working as a Sr.  Teaching  Assistant in  EEE  department since July,  2018  in  the  field  of INDUSTRIAL AUTOMATION. He take cares of the PLC, Drives, HMI, SCADA and DCS  classes  of   B.Tech  &  M.Tech  & mentoring lots of projects based […]