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1. Introduction to Industrial Automation 1-0-0
2. Advanced programming & control blocks of PLC 1-2-0
3. Control & signal wiring of PLC 0-2-0
4. SCADA based advanced features 1-1-0
5. SCADA & PLC based sequential control 0-4-0
6. HMI & VFD 1-3-0
7. OPC server base data fetching & control 1-1-0
8. Project 0-0-6
Industrial automation domain is both interactive as well as hands-on. After gaining knowledge about this domain, students can get easily absorbed in industries as most of the product and process industries prefer students who have knowledge about industrial automation. As the application and implementation of Industrial automation is very vast so students have a choice to choose their career in whichever part they are strong in. We aim to upgrade knowledge levels needed for modern industries, Process & sequential control logic of industry. This will cover topics such as Programmable Logic Controllers (PLCs), Human Machine Interface (HMI), Supervisory Control and Data Acquisition (SCADA) with latest Industrial Automation software and hardware.
To upgrade knowledge levels needed for modern industries
Process & sequential control logic of industry.
Project based training
CO1 - Able to gain knowledge on the installation of Industrial Automation concept
CO2 - Understand automation technologies and identify advantages, limitations and applications of the same
CO3 - Ableto identify and resolve the hardware/software problems of automation
CO4 - Analyze & explain different functions of PLC
CO5 - Able to develop the skill of create automatic control systems and controllers for a particular application.
Course - 1
Introduction to industrial automation:
1.1 Automation Uses
1.2 Automation - PLC Basics
1.3 Mechanical relays versus PLC
1.4 Functions of various blocks and working principle of advanced blocks.
Course - 2
ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC
2.1 CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD
2.2 MOV, MVM, AND, OR, XOR, NOT. CLR.
2.3 BSL, BSR, SQC, SQL, SQO, FFL, FFU, LFL, LFU
2.4 JMP, LBL, JSR, MCR
2.5 Connecting PLC software with SCADA software
Practice
P2.1 - Comparison of industry based analog signals.
P2.2 - Detecting different product output of an industry
P2.3 - Sequential control of an industry by using advanced blocks.
P2.4 - Emergency control system of a industry
P2.5 Connecting PLC software with SCADA software
Course - 3
CONTROL & SIGNAL WIRING OF PLC
3.1 Control wiring of PLC.
3.2 PLC, Sensor and field instruments signal flow wiring.
3.3 Device connectivity
Practice
P3.1 PLC input/output wiring concept.
P3.2 Connecting relay, contactor, sensors and other field instruments.
P3.3 Controlling an industry motor using STAR-DELTA connection
Course - 4
SCADA BASED ADVANCED FEATURES
4.1 Alarms
4.2 Trends, Data base connectivity & Report generation
4.3 Recipe management
4,4 Security.
Practice :
P4.1 - Data fetching and representing on graph and excel
P4.2 - Advanced controlling of industry by using SCADA
Course - 5
SCADA & PLC BASED SEQUENTIAL CONTROL
5.1 Script
5.2 Networking
5.3 Device connectivity.
Practice :
P5.1 Script
P5.2 Networking
P5.3 Device connectivity
P5.4 Pneumatic controls
P5.4.1 2-Way Valves control
P5.4.2 3-Way Valves control
P5.4.1 Pressure Relief Valves
P5.4.2 Pressure Reducing Valves
Course - 6
6.1 What is HMI. Different features and connectivity of PLC
6.2 What is VFD and concept of different operational features
6.3 Connectivity of HMI, PLC and VFD.
P6.1 Alarms, Security and connectivity.
P6.2 VFD operation with BOP.
P6.3 VFD operation with IO terminals
P6.4 HMI, PLC and VFD based control system of motors.
Course - 7
OPC SERVER BASE DATA FETCHING & CONTROL
7.1 Study of Open Platform Communications
7.2 OPC to control PLC, SCADA
7.3 OPC based different protocol concept.
7.4 Data handling using OPC.
Practice :
P7.1 Installation of OPC
P7.2 OPC protocols
P7.3 Connectivity of PLC, SCADA & ARDUINO to OPC.
PROJECT
1.Automation of Callander machine in waste to wealth lab.
2.Automation of substation at the university.
3.Sanitary incinerator.
4. Automatic gate control of entrance of buses.
INTERNSHIP
Prasad Seeds (Hyderabad)
Module - 1
Introduction to industrial automation:
Session 1 Automation Uses
Session 2 Automation - PLC Basics
Session 3 Mechanical relays versus PLC
Session 4 Functions of various blocks and working principle of advanced blocks.
PPT: Introduction & brief ideas
Video : https://www.youtube.com/watch?v=xowQkxFXTNg&t=1s
Video : https://www.youtube.com/watch?v=b9HU-_XyUw0&t=2s
Video : https://www.youtube.com/watch?v=H5GyL7nmnEY&feature=emb_rel_end
Module - 2
ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC
Session 5 CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD
Session 6 MOV,MVM, AND, OR, XOR, NOT. CLR.
Session 7 BSL, BSR, SQC, SQL,SQO, FFL,FFU,LFL,LFU
Session 8 JMP,LBL,JSR,MCR
Practice :
P2.1 - Comparison of industry based analog signals.
P2.2 - Detecting different product output of an industry
P2.3 - Sequential control of an industry by using advanced blocks.
P2.4 - Emergency control system of a industry
P2.5 Connecting PLC software with SCADA software
Video: Ladder logic
Practice : http://plc-coep.vlabs.ac.in/
PDF : IA Lecture - 10 Math ,
Video : https://www.youtube.com/watch?v=zrLh1TeuUq8
Module - 3
CONTROL & SIGNAL WIRING OF PLC
Session 9 Control wiring of PLC.
Session 10 PLC, Sensor and field instruments signal flow wiring. Device connectivity
Practice :
P3.1- PLC input/output wiring concept.
P3.2 -Connecting relay, contactor, sensors and other field instruments.
P3.3- Controlling an industry motor using STAR-DELTA connection
Practice : http://plc-coep.vlabs.ac.in/
PPT : sensors
PDF : IA Lecture - 15 Program
Video : https://www.youtube.com/watch?v=K2eQolLBVUY
Module - 4
SCADA BASED ADVANCED FEATURES
Session 11 Alarms
Session 12 Trends, Data base connectivity & Report generation
Session 13 Recipe management
Session 14 Security.
Practice :
P4.1 - Data fetching and representing on graph and excel
P4.2 - Advanced controlling of industry by using SCADA
PPT : SCADA
Video : SCADA
Module - 5
SCADA & PLC BASED SEQUENTIAL CONTROL
Session 15 Script
Session 16 Networking
Session 17 Device connectivity.
Practice :
P5.1 - Script
P5.2 - Networking
P5.3 - Device connectivity
PPT : SCADA & PLC
Video : SCADA PLC
Module - 6
HUMAN MACHINE INTERFACE & VFD
Session 18 What is HMI. Use of HMI, Different features and connectivity of PLC
Session 19 VFD and Concept of different operational features
Session 20 Connectivity of HMI, PLC and VFD.
Practice :
P6.1 - Alarms, Security and connectivity
P6.2 - VFD operation with BOP
P6.3 - VFD operation with I/O terminals
P6.4 - HMI, PLC and VFD based control system of motors
PDF : HMI
Video : HMI
Module - 7
OPC SERVER BASE DATA FETCHING & CONTROL
Session 21 Study of Open Platform Communications Kepserver.
Session 22 OPC to control PLC, SCADA.
Session 23 OPC based different protocol concept.
Session 24 Data handling using OPC.
Practice :
P7.1 - Installation of OPC
P7.2 - OPC protocols
P7.3 - Connectivity of PLC, SCADA to OPC.
PPT : OPC
Video: OPC
Gate Process to Project
Gate 0: Project Identification
Gate 1: Planning
Gate 2: Modelling
Gate 3: Design and simulation
Gate 4: Documentation
PROJECT :
1.Automation of Callander machine in waste to wealth lab.
2.Automation of substation at the university.
3.Sanitary incinerator.
4. Automatic gate control of entrance of buses.
PAPERS :
1.SMART HELMET- '' THE KEY FOR SECURED LIFE '
2.Driver less vehicle.
JOBS : Prasad Seeds (Hyderabad)
INTERNSHIP : Prasad Seeds (Hyderabad)
Amit Kumar Sahoo has completed his PhD in 2021 from Birla Institute of Technology, Mesra, India. In 2010, he has completed his Master’s degree in Electrical & Electronics Engineering from National Institute of Technology, Rourkela, India with Power System and Control specialization. He is presently working as an Assistant Professor […]
Here in Centurion University of Technology and Management he is working as a Sr. Teaching Assistant in EEE department since July, 2018 in the field of INDUSTRIAL AUTOMATION. He take cares of the PLC, Drives, HMI, SCADA and DCS classes of B.Tech & M.Tech & mentoring lots of projects based […]