Domain Track: Industrial Automation

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Debasis Sahu

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Domain Track Title : INDUSTRIAL AUTOMATION

Track Total Credits ( T-P-P) (5-9-10)

Courses Division( list all divisions):

  1.  Brief introduction to Industrial Automation                        1-0-0
  2. Advanced programming & control blocks of PLC             1-2-0
  3. Control & signal wiring of PLC                                               0-2-0
  4. SCADA based advanced features                                        1-1-0
  5. SCADA & PLC based sequential control                             0-1-0
  6. Human Machine Interface                                                     1-2-0
  7. OPC server base data fetching & control                            1-1-0
  8. Project                                                                                       0-0-6
  9. Internship                                                                                  0-0-4

Domain Track Objectives:

To upgrade knowledge levels needed for modern industries

Process & sequential control logic of industry.

Project based training

Domain Track Learning Outcomes:

Gain knowledge on advanced industrial automation

Understand different types of Devices to which PLC input and output modules are connected

Provide the knowledge about understand various types of mobile applications.

Industry based project & advanced learning.

Domain Syllabus:

Course - 1

Brief introduction to industrial automation :

1.1    Automation Uses

1.2    Automation - PLC Basics

1.3    Mechanical relays versus PLC

1.4    Functions of various blocks and working principle of advanced blocks.

 

Course - 2

ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC

2.1  CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD

2.2    MOV,MVM, AND, OR, XOR, NOT. CLR.

2.3   BSL, BSR, SQC, SQL,SQO, FFL,FFU,LFL,LFU

2.4    JMP,LBL,JSR,MCR

2.5   Connecting PLC software with SCADA software

Practice

P2.1 - Comparison of industry based analog signals.

P2,2 -   Detecting different product output of an industry

P2.3  -  Sequential control of an industry by using advanced blocks.

P2.4 -  Emergency control system of a industry

P2.5   Connecting PLC software with SCADA software

 

 

Course - 3

CONTROL & SIGNAL WIRING OF PLC

3.1   Control wiring of PLC.

3.2   PLC, Sensor and field instruments signal flow wiring.

3.3   Device connectivity

Practice

P3.1 PLC input/output wiring concept.

P3.2 Connecting relay, contactor, sensors and other field instruments.

P3.3 Controlling an industry motor using STAR-DELTA connection

 

Course - 4

SCADA BASED ADVANCED FEATURES

4.1   Alarms

4.2   Trends, Data base connectivity & Report generation

4.3    Recipe management

4,4    Security.

Practice :

P4.1   - Data fetching and representing on graph and excel

P4.2  -  Advanced controlling of industry by using SCADA

 

Course - 5

SCADA & PLC BASED SEQUENTIAL CONTROL

5.1   Script

5.2   Networking

5.3   Device connectivity.

Practice :

P5.1   Script

P5.2   Networking

P5.3   Device connectivity

 

Course - 6

HUMAN MACHINE INTERFACE

6.1   What is HMI. Use of HMI

6.2   Concept of different operational features

6.3   Connectivity of HMI and PLC.

Practice :

P6.1   Alarms

P6.2   Security

P6.3   Recipe manager

 

Course - 7

OPC SERVER BASE DATA FETCHING & CONTROL

7.1   Study of Open Platform Communications

7.2  OPC to control PLC, SCADA .

7.3   OPC based different protocol concept.

7.4   Data handling using OPC.

Practice :

P7.1   Installation of OPC

P7.2   OPC protocols

P7.3   Connectivity of PLC, SCADA & ARDUINO to OPC.

 

PROJECT

1.Automation of Callander machine in waste to wealth lab.

2.Automation of substation at the university.

3.Sanitary incinerator.

4. Automatic gate control of entrance of buses.

 

INTERNSHIP

Prasad Seeds (Hyderabad)

Session Plan for the Entire Domain:

Module - 1 

Brief introduction to industrial automation: 

Session 1     Automation Uses

Session 2     Automation - PLC Basics

Session 3      Mechanical relays versus PLC

Session 4     Functions of various blocks and working principle of advanced blocks.

 

PPT: Introduction & brief ideas

Video : https://www.youtube.com/watch?v=xowQkxFXTNg&t=1s

Video : https://www.youtube.com/watch?v=b9HU-_XyUw0&t=2s

Video : https://www.youtube.com/watch?v=H5GyL7nmnEY&feature=emb_rel_end

 

Module - 2

ADVANCED PROGRAMMING & CONTROL BLOCKS OF PLC 

Session 5     CPT, ADD, SUB, MUL, DIV, SQR, NEG, TOD, FRD

Session 6      MOV,MVM, AND, OR, XOR, NOT. CLR.

Session 7      BSL, BSR, SQC, SQL,SQO, FFL,FFU,LFL,LFU

Session 8      JMP,LBL,JSR,MCR

Practice :

P2.1 - Comparison of industry based analog signals.

P2.2 -   Detecting different product output of an industry

P2.3  -  Sequential control of an industry by using advanced blocks.

P2.4 -  Emergency control system of a industry

P2.5   Connecting PLC software with SCADA software

 

Video: Ladder logic

Practice : http://plc-coep.vlabs.ac.in/

PDF : IA Lecture - 10 Math ,

IA Lecture - 11 Mov-Log

IA Lecture - 13 Shift-Seq

IA Lecture - 14 Shift-Seq 2

Video : https://www.youtube.com/watch?v=zrLh1TeuUq8

 

Module - 3

CONTROL & SIGNAL WIRING OF PLC

Session 9      Control wiring of PLC.

Session 10    PLC, Sensor and field instruments signal flow wiring. Device connectivity

Practice :

P3.1- PLC input/output wiring concept.

P3.2 -Connecting relay, contactor, sensors and other field instruments.

P3.3- Controlling an industry motor using STAR-DELTA connection

Practice : http://plc-coep.vlabs.ac.in/

 

PPT : sensors

PDF :  IA Lecture - 15 Program

Video : https://www.youtube.com/watch?v=K2eQolLBVUY

 

Module - 4

SCADA BASED ADVANCED FEATURES

Session 11    Alarms

Session 12    Trends, Data base connectivity & Report generation

Session 13     Recipe management

Session 14    Security.

Practice :

P4.1  - Data fetching and representing on graph and excel

P4.2  -  Advanced controlling of industry by using SCADA

 

PPT : SCADA

Video : SCADA

 

Module - 5

SCADA & PLC BASED SEQUENTIAL CONTROL

Session 15    Script

Session 16    Networking

Session 17    Device connectivity.

Practice :

P5.1 - Script

P5.2 - Networking

P5.3 - Device connectivity

 

PPT : SCADA & PLC

Video : SCADA PLC

 

Module - 6

HUMAN MACHINE INTERFACE

Session 18    What is HMI. Use of HMI

Session 19    Concept of different operational features

Session 20    Connectivity of HMI and PLC.

Practice :

P6.1 - Alarms

P6.2 - Security

P6.3 - Recipe manager

 

 PDF : HMI

Video : HMI

 

Module - 7

OPC SERVER BASE DATA FETCHING & CONTROL

Session 21    Study of Open Platform Communications Kepserver.

Session 22    OPC to control PLC, SCADA.

Session 23    OPC based different protocol concept.

Session 24    Data handling using OPC.

Practice :

P7.1 - Installation of OPC

P7.2 - OPC protocols

P7.3 - Connectivity of PLC, SCADA to OPC.

 

PPT : OPC

Video: OPC

Video : https://www.youtube.com/watch?v=QiyX9e_Ve38

https://www.youtube.com/watch?v=oA1iY9oJvRI

List of Projects/ papers/jobs/products to be done in domain:

Gate Process to Project

Gate 0: Project Identification

Gate 1: Planning

Gate 2: Modelling

Gate 3: Design and simulation

Gate 4: Documentation

 

PROJECT :

1.Automation of Callander machine in waste to wealth lab.

2.Automation of substation at the university.

3.Sanitary incinerator.

4. Automatic gate control of entrance of buses.

 

PAPERS  :

1.SMART HELMET- '' THE KEY FOR SECURED LIFE '

2.Driver less vehicle.

 

JOBS : Prasad Seeds (Hyderabad)

 

INTERNSHIP  : Prasad Seeds (Hyderabad)

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